OK, Problem Solved!
The battery is practically brand new. 13.2V with nothing drawing any current. Belts tight, no corrosion on the connectors, connectors nice and tight, charging system relay is good, fuses and breakers all OK.
After start, volts as read on both dashboard voltmeter and on my DMM was 12.1V with the motor running at idle.... NO CHARGING appeared to be going on from the alternator, and the brake light and alternater warning light both illuminated on the dash.
Reved the motor beyond 2K RPM and suddenly the dash lights go out and the volts jump up to 14.2 to 14.5V. I figure its the voltage regulator or excitation to the alternator, and that I should be OK.
So I'm with my wife and daughter driving down to San Bernardino from Pismo on Friday for the weekend, and on the highway just before Santa Barbara both the brake light and alternator light come on, the air conditioner fan stops, and the volts drop to 12V. I immediately kill the stereo and headlights (it was about noon). I pull off on the next offramp, stop the car, check the belt, restart the car, rev it, still no charging volts and warning light stays illuminated. Dead alternator.
So I drive to a garage on battery power, he puts on a load tester and confirms what I said, dead alternator, and he can't get the part until 4:00 pm.
So wife, daughter and I walk from the shop down to a restaurant to eat lunch and wait. After lunch I get a wild hair and we walk down to a Nissan dealership just down the road....
.... and after a walkthrough of what they had on the lot, they went and picked up my Rodeo and I traded it in on an '08 Xterra SE..... Problem Solved <img src="/forums/images/graemlins/smile.gif" alt="" /> It was a good 13 year, 178K mile run, but I simply can't afford to be without reliable transport over the next year. So all's well.
So let this be a lesson: Don't ignore those warning lights. They come on for a reason. Mine gave me about a week of advanced notice of emminent failure, but I hardly drove it during that time.
Last edited by Strider93; 07/23/08 01:32 AM.