For some reason I wanted to go with a round muffler like the factory.
I bought a mill finish 304 stainless Magnaflow XL Turbo muffler, round body style, with offset 2.25" inlet/outlet pipes from an ebay seller for about $68.00. From another ebayer I bought a 2.25" Goerlich universal catalytic converter for $37.95. I used mandrel bends and tubing, from Summit Racing, to keep the pipe diameters consistent, but since I was a little leery of trying to weld stainless without more practice I used aluminized steel tube. I used clamps as part of my hangers. I welded the hanger rods to the clamps not the tubing or the muffler. Clamps at the tube connections will be replaced with welds later when I get the final configuration settled. I also had to fabricate a new hanger by the catalytic converter because the old junk was too corroded. I was able to salvage my old O2 sensor mount. There was plenty of good steel left in it but I had to drill out the old studs and re-tap the hole for the new ones.
I figure if I like the results I'll invest in the more costly stainless bends and straight tubing and use what I made so far as a pattern for the new work. So far it performs great. It revs more freely at higher rpms and has noticeably more power. Of course my old cat was probably 25% plugged, and from the cat back I was running NAPA replacement exhaust parts made with 1-3/4" (1.75") tubing <img src="/forums/images/graemlins/rolleyes.gif" alt="" />-- Matt
muffler 68.00
cat 38.00
tubing and bends 64.00
flanges $14.00
clamps $8.60
3/8 rod for hangers $7.00
O2 sensor flange (salvaged/repaired)
O2 sensor gasket $7.49
8mm studs for O2 mount $2.00
2.25" flange gasket $2.95
nuts & bolts $2.39
hanger rubbers (salvaged)
misc welding consumables
![[Linked Image]](http://www.libertywatch.com/PictureHost/ExhaustBack.jpg)