Extreme Terrain
4x4Wire Trail Talk Forums: Jeep, Toyota, Mitsubishi, Pajero, Isuzu, Kia, 4WD, 4x4, SUV, Off-Road and OutdoorWire Forums

Forums User List Calendar Active Threads Search Forum Help
Previous Thread
Next Thread
Print Thread
Rate Thread
Oil cooler housing replacement #948813 06/10/09 04:27 AM
Joined: Mar 2008
Posts: 15
S
Shaar Offline OP
Need a Spot
My sportage has developed the infamous oil cooler housing leak. Kia wants 255 in labor to change it plus parts. I bought the new housing and replacement o-rings from Kia and want to do it myself.

So i'm wondering if anyone has done it and could maybe throw up a quick diy? It looks like a pain to change. I'd like to know what to remove, etc, to get to it easily, and what tools will be necessary.

I checked the Kia online manual and it was really general about removing it. It literally says to remove this bolt and that bolt and this nut.... No help at all.

Hopefully I can find some help on here! Thanks in advance! <img src="/forums/images/graemlins/scared.gif" alt="" />
Re: Oil cooler housing replacement [Re: Shaar] #948814 06/10/09 01:31 PM
Joined: Aug 2006
Posts: 894
Carrollton, Ohio, USA
bombardj1 Offline
Rock Warrior
what is the year of your sporty ? and what part of the on-line kia tech did you not understand ? looks like it is pretty much straight forward. or at least it is for my 2001

2001 5sp. K&N stock filter 215/70/15
If your check engine light is on at least you know the light still works
Re: Oil cooler housing replacement [Re: Shaar] #948815 06/10/09 06:07 PM
Joined: Mar 2002
Posts: 4,497
Highland, NY
Axe Man Offline
Kia Moderator Emeritus
Quote
My sportage has developed the infamous oil cooler housing leak. Kia wants 255 in labor to change it plus parts. I bought the new housing and replacement o-rings from Kia and want to do it myself.

So i'm wondering if anyone has done it and could maybe throw up a quick diy? It looks like a pain to change. I'd like to know what to remove, etc, to get to it easily, and what tools will be necessary.

I checked the Kia online manual and it was really general about removing it. It literally says to remove this bolt and that bolt and this nut.... No help at all.

Hopefully I can find some help on here! Thanks in advance! <img src="/forums/images/graemlins/scared.gif" alt="" />


Section 11 of the FSM seems detailed enough on removal/installation. If the seal between the oil cooler and the lower mount is leaking it looks fairly easy. If it's the seal between the lower mount and the block then it get's more complicated. Send me an e-mail at mjats@juno.com and I'll forward to you that section of the FSM.

1998 Sportage - Gone.
2004 Honda Civic Coupe.
2007 Suzuki Grand Vitara - She got it.
Re: Oil cooler housing replacement [Re: bombardj1] #948816 06/10/09 06:09 PM
Joined: Mar 2002
Posts: 4,497
Highland, NY
Axe Man Offline
Kia Moderator Emeritus
Quote
what is the year of your sporty ? and what part of the on-line kia tech did you not understand ? looks like it is pretty much straight forward. or at least it is for my 2001


Your 2001 doesn't have an oil cooler. It was eliminated starting in 2000.

1998 Sportage - Gone.
2004 Honda Civic Coupe.
2007 Suzuki Grand Vitara - She got it.
Re: Oil cooler housing replacement [Re: Axe Man] #948817 06/10/09 08:42 PM
Joined: Aug 2006
Posts: 1,224
Silicon Valley, CA
Everet Offline
Body Damage is Cool
Axe,
I have a 2000 and have had another 2000, both with oil coolers.
Everet <img src="/forums/images/graemlins/patriot.gif" alt="" /> <img src="/forums/images/graemlins/cheers.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />

WWW.UPYOURKIA.COM White 96,4x4, man.hubs,K&N filter,3row rad, twin 16" fans, 3" body lift, 4" UPYOURKIA LIFT KIT,265/75 16 TreadWrights on DC2 wheels,140 amp alt. dual batts.
Re: Oil cooler housing replacement [Re: Everet] #948818 06/10/09 11:23 PM
Joined: Mar 2008
Posts: 15
S
Shaar Offline OP
Need a Spot
Mine is a 2000 and has an oil cooler.

It is leaking from the adapter plate to the block, and also the actual cooler is leaking (no replaceable seals, just the cooler itself <img src="/forums/images/graemlins/frown.gif" alt="" /> ).

As the manual is straight forward, it seems to skip HOW to get the bolts/nuts. It seems as if the car/motor was built around the oil filter area. Everything is in the way. From on top, the intake manifold, vaccuum box, and ac compressor surround it. From below, the starter, subframe, and motor mount surround it.

I did find out I needed a 30mm socket to remove the nut under the oil filter. So i went and got that today.
Re: Oil cooler housing replacement [Re: Everet] #948819 06/11/09 12:00 AM
Joined: Mar 2002
Posts: 4,497
Highland, NY
Axe Man Offline
Kia Moderator Emeritus
Quote
Axe,
I have a 2000 and have had another 2000, both with oil coolers.
Everet <img src="/forums/images/graemlins/patriot.gif" alt="" /> <img src="/forums/images/graemlins/cheers.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />


I stand corrected. It was 2001 that it was eliminated. <img src="/forums/images/graemlins/kewl.gif" alt="" />

1998 Sportage - Gone.
2004 Honda Civic Coupe.
2007 Suzuki Grand Vitara - She got it.

Moderated by  4x4Wire, Axe Man, DamKia 
Forum Rules · Mark All Read Contact Us · 4x4Wire TrailTalk


4x4Wire Social:

| 4x4Wire on FaceBook |

OutdoorWire, 4x4Wire, JeepWire, TrailTalk, MUIRNet-News, and 4x4Voice are all trademarks and publications of OutdoorWire, Inc. and MUIRNet Consulting.
Copyright (c) 1999-2019 OutdoorWire, Inc and MUIRNet Consulting - All Rights Reserved, no part of this publication may be reproduced in any form without express written permission
You may link freely to this site, but no further use is allowed without the express written permission of the owner of this material.
All corporate trademarks are the property of their respective owners.
Powered by UBB.threads™ PHP Forum Software 7.7.3
(Release build 20190728)
PHP: 7.4.33 Page Time: 0.006s Queries: 15 (0.004s) Memory: 0.6218 MB (Peak: 0.7134 MB) Data Comp: Off Server Time: 2026-05-29 15:44:06 UTC
Valid HTML 5 and Valid CSS