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How to replace Ignition cylinder aka barrel Gen1 #995916 05/05/10 03:40 AM
Joined: Mar 2010
Posts: 64
B
BoiseMontero Offline OP
Getting the Wheeling Fever
My ignition key is loose and comes out while the rig is running, (sometimes handy) but I want a new tight cylinder. I've called the dealership and don't want to pay them. I think I found the part on rockauto but looking at mine when installed they snap the heads of the screws off for security. I've read that you cut a groove in there to get a flat blade in to remove them but they're recessed in, can't see that happening.
Any ideas/experience?

1989 SWB V6 5 speed 230K


1989 SWB V6 5 speed 230K
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: BoiseMontero] #995917 05/05/10 04:03 AM
Joined: Dec 2008
Posts: 659
zarktheshark Offline
Rock Warrior
*****
the guy who owned my rig before me lost the key, so he drilled out bolts. I had a new cylinder put in, but I don't know what they used for bolts. him drilling it out didn't seem to cause any problems.


'88 Raider. 2.6L dead...2.4L swap in progress, AT, 33's, 2 bouncy seat,AC, CC, 2.25 exh, 2" Tbar, 2" BL, rear DB, rear LSD,4.90's, SW hubs,gen2 uca's, KYB shocks, snorkel, elec fan, MSD.

'99 chev k3500 crewcab
'15 Subaru XV
'03 BMW i325
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: zarktheshark] #995918 05/05/10 04:37 AM
Joined: Apr 2010
Posts: 137
Cambo Offline
Wheeler
Either drill them out or drill a hole big enough for one of those special removers when you strip the head of a screw. I forget what they call them. They work well though!


1990 Montero LWB 3.0
Lodi, Ca. USA
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: Cambo] #995919 05/05/10 07:39 AM
Joined: Sep 2001
Posts: 8,557
LandRaider Offline
Forum Moderator
*****
Ive done several of these. Usually I just use a punch, and spin them out. Couple of whacks to get them loose, and they come out by hand.


87 Raider 4D56td v5MT1
31's..Basically Stock
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: LandRaider] #995920 05/05/10 08:01 AM
Joined: Sep 2004
Posts: 4,479
StockRaider Offline
Roll Me Over
***
You can't replace the lock cylinder part itself? Seems like alot of work for what some cars is a 5 minute job. <img src="/forums/images/graemlins/frown.gif" alt="" />


Richard E
1989 Montero - Stock-ish
1989 V6 Auto Raider - 5.3 Vortech Swap.
1987 Mitsubishi Starion 2.6t, soon to be 3.5
1983 Honda XL600R
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: StockRaider] #995921 05/06/10 04:56 PM
Joined: Mar 2010
Posts: 64
B
BoiseMontero Offline OP
Getting the Wheeling Fever
thanks guys for the help. I don't think I can replace just the cylinder, I can't see how to get it out without doing all of this, but of course I could be wrong <img src="/forums/images/graemlins/confused.gif" alt="" />

Re: How to replace Ignition cylinder aka barrel Gen1 [Re: BoiseMontero] #995922 11/04/10 05:33 PM
Joined: Mar 2010
Posts: 64
B
BoiseMontero Offline OP
Getting the Wheeling Fever
Just wanted to update this for anyone in the future. Landraider was right about getting the assembly off the column, then the real work started trying to get the old cylinder out of the assembly. There are a few spring pins that have to be pulled out, not punched through, I took it to a lock shop with my new cylinder, $20 and now it's all back in.


1989 SWB V6 5 speed 230K
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: BoiseMontero] #995923 11/04/10 06:19 PM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote
... Landraider was right about getting the assembly off the column, then the real work started trying to get the old cylinder out of the assembly.

...

I took it to a lock shop with my new cylinder, $20 and now it's all back in.


Good to know. Let the pro's do it. <img src="/forums/images/graemlins/kewl.gif" alt="" />


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: BoiseMontero] #995924 11/05/10 12:11 AM
Joined: Apr 2006
Posts: 1,193
mxmikie Offline
Body Damage is Cool
Quote
new cylinder, $20
what was the part number ????


it dosent have to be surrounded by water to be an island
Re: How to replace Ignition cylinder aka barrel Gen1 [Re: mxmikie] #995925 11/11/10 12:49 AM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Just purchased a replacement ignition switch on Sat for the 96 from the local car parts place. Cost was $40 and when I opened the house brand box, it was an OEM mitsubishi switch. LOL.

Now to see if I can take it apart or if I'll have to get it started and drive it to a shop.


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
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