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transfer case gears
#1070766
04/09/14 01:59 PM
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Joined: Aug 2012
Posts: 81
OP
Getting the Wheeling Fever
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So team, I know this has been covered but its huge and sometimes off topic so just trying to clarify, Cheapest, maybe the only way(hard to decipher!) to get a better reduction through t case is to grind away some of inside of tcase( not sure where) diagram would help heaps or detailed instructions, Then the gears driven by the chain are not touched ( anyone know a good aftermarket chain while im in there may aswell!) Then Two other gears one large on smaller need ...large - 4 splines added or removed not sure please advise and smaller one 6 splines added or removed! giving us a 4-1 ration in 4wd with 5.38 gearing and solid crush sleeves I hope to put up a fair contest! It may be better to use an a....something gear to give it more room i think? Now does anyone know if somebody already makes them? could make them? Does anyone have templates or diagrams of changed gears so i can save some design fees!! either way tcase is going to get a work out we will see if it lasts!! as always all advise and help is appriciated! <img src="/forums/images/graemlins/cheers.gif" alt="" /> <img src="/forums/images/graemlins/cheers.gif" alt="" />
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Re: transfer case gears
[Re: Runt313]
#1070767
03/28/15 09:52 PM
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Joined: Aug 2001
Posts: 5,527
Trail Leader
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With the right parts, one can adapt a Toyota t-case to the Sportage transmission. But I am not aware of anyone who has done it. It requires the main shaft from a Volvo, and a $700 adapter from Trail Gear (I think). The result is, you have low t-case fears available and possibility of doubling the t-case. But also, then you'd have Toyota driveshaft flanges ready to bolt up to Toyota axles.
95 Sportage w/welded and 5.89 geared dana 44's on 38.5" TSL's.- SADLY SOLD CURRENTLY - 2000 sportage, 5.38 gears, welded diffs, 35" tires, 5.5" lift http://www.cardomain.com/ride/341410
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