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Updated: Done! Project Paint and Flatbed or good bye rust #406293 02/24/04 10:42 PM
Joined: Dec 1999
Posts: 1,056
John Smith Offline OP
Body Damage is Cool
I finally got tired of looking at my rusty ass truck bed and fenders and washed out 17 year old paint. So I decided my truck would get new front fenders, a new flat bed and fresh paint. This post will follow my progress with the project. It will be picture intensive so warning to dialup users.

First here is a shot of the truck so you can see what East Coast rust looks like. <img src="/forums/images/graemlins/barf.gif" alt="" />

[Linked Image]

Here you can see the replacement tailgate in white. The original tailgate rusted away and was replaced years ago. You can also see the cutout lower rear bed section which also got rid of lots of rust and let the bumper to tuck up and tie into the frame.
[Linked Image]
[Linked Image]

When getting rid of the bed a sawzall makes quick work of it.
[Linked Image]

Here are some pics of the www.certifit.com made in taiwan fenders I used to replace my rusted ones. They fit pretty good but were obviously not of the same gauge or quality as the OEM Toyota. I could not beat the $35.75 price anywhere though.
[Linked Image]
[Linked Image]
To get the truck ready for paint took lots of prep work. First I had to remove the undercoat from the back of the cab. Oh joy.
[Linked Image]
Then came the sanding and tapeing.
[Linked Image]
Then it really helps to have a friend who is a professional paint and body tech who can shoot the truck for you. <img src="/forums/images/graemlins/smile.gif" alt="" /> Thanks Ryan! The color is a 70s Toyota Land Cruiser color called Rustic Green.
[Linked Image] [Linked Image]
And the final result is.
[img]http://users.starpower.net/johnsmith/pfb9.jpg[/img]

Here are the start of the flatbed pics which brings the project up to where it is currently, I need to mount the new bed to the truck then fab up my bling led lights. The bed is 5'x4' made from 1.5 and 1.0 square 1/8" tube and 1/8" aluminum treadplate.

[img]http://users.starpower.net/johnsmith/pfb100.jpg[/img] [img]http://users.starpower.net/johnsmith/pfb101.jpg[/img] [img]http://users.starpower.net/johnsmith/pfb102.jpg[/img] [img]http://users.starpower.net/johnsmith/pfb104.jpg[/img]

More to come soon...

Last edited by John Smith; 03/30/04 12:40 AM.
Re: Project Paint and Flatbed or good bye rust [Re: John Smith] #406294 02/24/04 10:52 PM
Anonymous
Unregistered
Sweet! I like the color, can't wait to see the flatbed.

Is that paint acrylic enamel or basecoat/clearcoat?

Re: Project Paint and Flatbed or good bye rust #406295 02/24/04 10:57 PM
Joined: Aug 2001
Posts: 5,986
Red_Chili Offline
Toyota Section Staffer
Don't forget to do the frame! I see a little cancer creeping around. Nice green.


-Bill
'87 4Runner w/ '96 5VZ-FE, 'Red Chili II'
'97 Taco XtraCab 3RZ-FE, 'BlackBean'
TLCA # 13257, Rising Sun 4x4 Club Land Use Coordinator
"He who stops being better stops being good." -Oliver Cromwell
Re: Project Paint and Flatbed or good bye rust #406296 02/24/04 10:58 PM
Joined: Dec 1999
Posts: 1,056
John Smith Offline OP
Body Damage is Cool
It is single stage / acrylic enamel. And I am going to work on the frame also. Luckily it is holding up well.


John Smith 79 FJ40
87 StdCab w/22R TLCA# 9074
Re: Project Paint and Flatbed or good bye rust [Re: John Smith] #406297 02/25/04 11:56 PM
Joined: Dec 1999
Posts: 1,056
John Smith Offline OP
Body Damage is Cool
Here are some shots of the bling trucklite LEDs and my trying to figure out where I want to mount them.
[Linked Image] [Linked Image]


John Smith 79 FJ40
87 StdCab w/22R TLCA# 9074
Re: Project Paint and Flatbed or good bye rust [Re: John Smith] #406298 02/26/04 12:02 AM
Joined: Jul 2003
Posts: 754
mainer Offline
Rock Warrior
how much did those led's set you back ? bout $60 each??


00 tacoma 4x4 ex-cab stock 193,000 and counting

85 long bed pickup 4x4 frame off restoration. rear lock rite 31's 268,000 miles

51 cj3a stock everything orginal 2500 original miles
Re: Project Paint and Flatbed or good bye rust [Re: mainer] #406299 02/26/04 04:43 AM
Anonymous
Unregistered
I like the beer in the last photo. <img src="/forums/images/graemlins/cheers.gif" alt="" />

Re: Project Paint and Flatbed or good bye rust #406300 02/26/04 04:53 AM
Anonymous
Unregistered
Quote
I like the beer in the last photo. <img src="/forums/images/graemlins/cheers.gif" alt="" />


Looks like La Pabst Blue Ribbon <img src="/forums/images/graemlins/barf.gif" alt="" />



I really like the flatebed, clean and simple. Looks good! <img src="/forums/images/graemlins/coolg.gif" alt="" /> Truck looks completely different <img src="/forums/images/graemlins/cheers.gif" alt="" />

Re: Project Paint and Flatbed or good bye rust [Re: John Smith] #406301 02/26/04 09:35 AM
Joined: Oct 2002
Posts: 15,887
kewlynx Offline
Toyota & Classifieds Moderator
*****
Wow, pretty nice job; any WAG on how much the fabbed bed will weigh compared to stock? Just curious. <img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />


http://www.walkablecommunities.org/

Democracy is two wolves and a lamb voting on what to have for dinner. Liberty is a well-armed lamb contesting the vote.

**ubi apis- ibi salus**
Re: Project Paint and Flatbed or good bye rust [Re: mainer] #406302 02/26/04 05:31 PM
Joined: Dec 1999
Posts: 1,056
John Smith Offline OP
Body Damage is Cool
The lights were $35 per pair. Got them on ebay from a guy with obviously silly cheap prices. I am not sure how he sells them so cheap.

The beer is regular pabst blue ribbon <img src="/forums/images/graemlins/cheers.gif" alt="" />, F Heinekin!

Not sure how much the flat bed weighs. I am going to put it on a scale when I am finished. I am pretty sure it will be much less than the stock bed.


John Smith 79 FJ40
87 StdCab w/22R TLCA# 9074
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