Took 9 months to get around to, but I've finally done the 1.5" ball joint spacers!!!
The install went exactly as described on SDORI's
website (with good pics <img src="/forums/images/graemlins/kewl.gif" alt="" />). The only things of note not mentioned or to elaborate on is the following:
1 - I found it much easier to completely loosen the torsion bars to allow the UCA to move as far up as possible.
2 - Undo the sway bar to allow the lower control arm to droop as low as possible.
3 - Consider removing the shock to make more room to work in. I didn't, but if you're not comfy with an angle grinder you may want to (so you don't accidentally puncture that nifty Bilstein <img src="/forums/images/graemlins/shiner.gif" alt="" />)
4 - Speaking of grinders: Don't bother trying to use a grinding wheel on a drill or a dremmel; Go spend the $20 at
Harbor Freight on a 4.25" angle grinder... It'll make your life a lot easier. And yes, I tried both first. <img src="/forums/images/graemlins/baby.gif" alt="" />
5 - Get yourself a 1.25" picklefork for the balljoints (yep, that was a parts store run... <img src="/forums/images/graemlins/pfft.gif" alt="" />). Also get yourself 2 new cotter pins for the castle nuts on the underside of the ball joints. Remove the castle nut & jack the rig up by the UCA (I used a 2x4 as a spacer for my floorjack <img src="/forums/images/graemlins/notooth.gif" alt="" />). The LCA and knuckle will fall with a little coaxing from the pickle fork & a good framing hammer.
6 - All you need to grind off the UCA is the rear lip on the underside of the ball joint mount, and .25" back towards the frame. Damn, sparks sure are cool. <img src="/forums/images/graemlins/evil.gif" alt="" />
7 - Gotta get an alignment... Those things really add a helluvalot of positive camber. I'm probably around 8-10%.
Tomorrow I figure out what I'm doing with the rear end... I have my old Downey AAL, but it'll push up 1.5" & I think I'm going to back the bars down .5", thus the front will be up by 1". That allows for clearance of the 35's and about 3" of uptravel. Maybe I'll see if the 4WP down the street will sell me 1" blocks. <img src="/forums/images/graemlins/ignore.gif" alt="" />
Pics to follow... <img src="/forums/images/graemlins/smile.gif" alt="" />