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Repairing Fuel Filter Primer Pump on Isuzu #538957 12/16/04 03:38 AM
Joined: Dec 2003
Posts: 121
Paul223 Offline OP
Wheeler
kravdraa asked how I fixed my primer pump so here goes.

First you need to grind the crimped flange off of the formed sheetmetal cover. Then you will need to remove the two flapper valves and clean and or straighten them so they can seal to the aluminum casting.

Then, you will need to reassemble this thing. This will require a clamping method. I made some aluminum rings which work very well and can be undone whenever the pump might need service again. Making the rings will require a lathe and a drill press. Not much else. Might be able to do it with hand tools.

I am attaching three photos to show what I am talking about.

Here is the finished filter.

[Linked Image]

Here are the rings.

[Linked Image]

And here is a sketch of the rings to help anyone make them.

[Linked Image]

Hope this fixes a ton of bad pumps..

Paul

Re: Repairing Fuel Filter Primer Pump on Isuzu [Re: Paul223] #538958 12/17/04 02:10 AM
Anonymous
Unregistered
This is a great repair - very impressive <img src="/forums/images/graemlins/kewl.gif" alt="" />. It never ceases to amaze me to see the quality of work out there in folk's garages. I see stuff like this and I feel like a hack.

I do have an Atlas 6" lathe. Even though I purchased a new pump from Jerry, I may try this to fix my old one just to have a spare.

NCDiesel

Re: Repairing Fuel Filter Primer Pump on Isuzu [Re: Paul223] #538959 12/17/04 04:01 AM
Joined: Sep 2003
Posts: 1,214
J
JLEMOND Offline
Body Damage is Cool
GREAT REPAIR SET UP PAUL , THIS IS WHAT THE FACTORY SHOULD HAVE DONE 20 YEARS AGO , AND SOLD THE TOP GASKET AND A VLV PLATE FOR A FEW DOLLARS INSTEAD OF THE ALMOST 100.00 THE WHOLE UNIT COST , GOOD WORK I AM GOING TO KEEP THIS IF YOU DON,T MIND JERRY








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