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84 toyota clutch replacement questions... #691522 01/30/06 08:32 PM
Joined: Mar 2004
Posts: 254
84toyota Offline OP
Mudrunner
I'm installing a new clutch - 84 Toyota 4x4 truck, 22r (carb). Following the factory service manual, I get to the steps that read:
3. Check diaphragm spring tip alignment
Using a feeler guage and SST, measure the gap between the spring tips and the tool. Maximum gap: 0.5mm (0.020 in.). If the gap is excessive, adjust as follows.

4. If necessary, adjust springs
Using SST, bend the springs to correct alignment.

I'm a little confused by this step in the install... I've installed the flywheel, installed the clutch disk, and installed the clutch cover/pressure plate. I used the alignment tool and torqued everything to specs... But I'm unsure how to proceed with making sure the spring tips are all in alignment with proper spacing... Where the factory service manual calls for a maximum gap of 0.5mm from spring tip to SST, I have about 0.25 inches! Of course, the clutch alignment tool I'm using may not be as big as the toyota SST... The ultimate question is - is it ok to ASSUME that the spring tips are all ok, or is it critical to make sure they are within a certain spec? All of the spring tips seem to be evenly spaced between each other... and they all seem to be evenly spaced from the clutch alignment tool... I'm just not sure if they are CLOSE ENOUGH to the clutch alignment tool... Any ideas?

Ken


1984 Toyota 4x4 Truck, 4.88's, 32x11.50's, weber 32/36, aux gas tank, Warn 9500i, SR5 guages, tilt/altimeter, Alpine stereo with dual 12's behind the seats.
Re: 84 toyota clutch replacement questions... [Re: 84toyota] #691523 01/30/06 10:15 PM
Joined: Dec 1999
Posts: 1,056
John Smith Offline
Body Damage is Cool
Do not worry yourself with that spec. Just make sure the clutch disk is aligned correctly with your alignment tool like you are and everything will be fine. You will only be within that spec if you are using the Toyota SST clutch alignment tool which I am willing to bet you are not.


John Smith 79 FJ40
87 StdCab w/22R TLCA# 9074

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