...rewire the sub-o2 sensor.. It's the 4-wire kind with a connector that melted on the pipe, anybody have the diagram so I can splice & solder that up correctly??
"Sub"-O2 sensor? How many are there?
Last weekend I was working on the O2 sensor (just before the cat) on my Uncle's truck (91, 22re, 4x4, 5sp). Whoever had worked on it last had routed the harness for the O2 sensor over the exhaust and it looked like one of the O2 sensor studs had melted through the plastic tubing and had melted into the black wire in the harness. When I cut the black wire to splice it I found that it was like a mini coaxle cable. It had a copper wire in the center, a layer of insulation, then a layer of woven wires that were silver, then the top layer of insulation. Just before the wire went into the connecting plug it tapered down and had some tape on it so it looked like the outer layer didn't go into the plug and was just there for shielding or something. Anyway, I spliced the center wire and pulled the woven layer over the splice and wrapped it with aluminum tape and covered it all with a shrink tube. Seems to be working so far.
Another thing I noticed, and this gets to the point of your question, is that the colors of the wires in the harness didn't match up with the wires coming out of the O2 sensor. Here's how they match up on either side of the plug on my truck...
O2 Sensor........Harness
Black...............Red Stripe
Black...............Blue Stripe
White..............Brown
Blue................Black
There are two separate black wires coming out of the O2 sensor.
Hope this helps.