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BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
#1026649
04/15/11 05:50 PM
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Joined: Nov 2008
Posts: 775
OP
Rock Warrior
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So im thinking about getting a pair of these, I will be finishing up my offroad trailer build in the next few months and thought added stopping power would be good. My trailer will be around 1000 Lbs give or take depending on my trip and what I load up, also I want to upgrade my trailer brakes too. I think going electric brakes would be good as well. Here is the link to the rotors. http://www.jcwhitney.com/slotted-and-cro...068d1634y1987j2 you have to put in your truck type but they are OEM Spec and bolt on. I thought of upgrading to the V6 brakes but was thinking this would work as good or even better...Input??
Last edited by 87monty; 04/15/11 05:57 PM.
2003 limited 20 year anniversary 96 SR 87 Montero SWB=Turbo diesel 4BT T19 4sd with 205 transfer case
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: 87monty]
#1026650
04/15/11 06:53 PM
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Joined: Sep 2008
Posts: 509
Rock Warrior
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Making a cheese slicer out of rotors does not mean that it will stop any better. It will remove heat and other things that are created during the stopping process better. I would bet the aftermarket crossdrilled will crack between the holes. The surface area of the rotor and contact with the pad provide the stopping force, so removing this with holes and slots would be contrary to this idea. Just my two cents but I am wrong often. John
SOLD!!: 91 LS 95 SR Rear LSD front 95 LS front brakes Dons Bumper 10k Gorilla/Promark winch Safari Snorkel Dual bouncy 31's
1991 Chevy Suburban 33's. All other stock.
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: willwinchforfood]
#1026651
04/15/11 07:01 PM
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Joined: Nov 2008
Posts: 775
OP
Rock Warrior
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Well its imput and seems that it could happen, I worked on alot of offroad baja trucks and they all used drilled and slotted rotors in the baja 1000 with no brake failure but then again them rotors were close to 350$ each.. I just want to have the added cooling for the down hill desends in the mtns, I am for sure going with trailer brakes because the help alot!
Last edited by 87monty; 04/15/11 07:06 PM.
2003 limited 20 year anniversary 96 SR 87 Montero SWB=Turbo diesel 4BT T19 4sd with 205 transfer case
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: willwinchforfood]
#1026652
04/15/11 07:08 PM
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Joined: Jul 2009
Posts: 305
Mudrunner
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The purpose of the holes and the slots is to remove debris and gas that build between the pad and rotor, not for dissipating heat. The slots will not "cheesecutter" excess pad at all. The cracks that you sometimes see on drilled rotors is because the rotors where not broke in properly after install. There is a process you go through to keep from "shocking the metal" and is different depending on the manufacture and process should be included with the rotors. with that said unless its a race car that heat there brakes to the point of glowing (like road racing)ultimately ineffective with other applications. They look cool though and I put them on my truck but no performance gain. IMO unless there bigger no better or worse then solid rotors which dissipate heat better.
Last edited by bodyswapped8789; 04/15/11 07:11 PM.
89 V6 manual trans Dodge Raider frame 87 cold weather pkg 2" body lift, Soft 8's wraped in BFG km2 33x10.5x15, JDM Pajero yellow Bosch fogs. Yackama basket. Duel bouncies gen II rear springs,gen II ft brakes,master and booster.
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: bodyswapped8789]
#1026653
04/15/11 07:24 PM
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Joined: Nov 2008
Posts: 775
OP
Rock Warrior
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Thanks for the info, maybe i should just go with new stock rotors and pads if solid rotors dissipate heat better then that seems the way to go. what do you think about Ceramic Brake Pads? I replaced my pads about 6 months ago and the brakes squeak like crazy and drives me nuts <img src="/forums/images/graemlins/zombie.gif" alt="" />
Last edited by 87monty; 04/15/11 07:25 PM.
2003 limited 20 year anniversary 96 SR 87 Montero SWB=Turbo diesel 4BT T19 4sd with 205 transfer case
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: 87monty]
#1026654
04/15/11 09:18 PM
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Joined: Jan 2011
Posts: 95
Getting the Wheeling Fever
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I found this on another site. It's a good breakdown on the pros/cons of the different types of rotors. I can tell you from personal experience that the stock drilled rotors in my Carrera 4S did make a difference on wet tracks. Anyway, here it is:
Cliffnotes: Slotted/drilled = for looks except for a few rare cases which shouldn't apply if you're on this forum.
QUOTE(Taken from a sticky at Celicatech) =========== First, lets get some physics. Tell me how a heatsink with less mass will cool better? You do realize that a brake rotor acts as a large heatsink to transfer heat from the brake pads to the rotor. The heat generated from pads has to go somewhere and so it transfers to the rotor and caliper.
Porsche claims: "Discs are cross-drilled to enhance braking in the wet. The brakes respond faster because the water vapour pressure that builds up during braking can be released more easily."
They have said nothing about enhancing normal braking circumstances and the larger diameter rotors probably make up for the lack of material present in a smaller cross drilled rotor.
From Wilwood's website: QUOTE Q: Why are some rotors drilled or slotted? A: Rotors are drilled to reduce rotating weight, an issue near and dear to racers searching for ways to minimize unsprung weight. Drilling diminishes a rotor's durability and cooling capacity.
Slots or grooves in rotor faces are partly a carryover from the days of asbestos pads. Asbestos and other organic pads were prone to "glazing" and the slots tended to help "scrape or de-glaze" them. Drilling and slotting rotors has become popular in street applications for their pure aesthetic value. Wilwood has a large selection of drilled and slotted rotors for a wide range of applications.
As for the porsche rotors, a few notes from a forum I frequent: QUOTE
1) The holes are cast in giving a dense boundary layer-type crystalline grain structure around the hole at the microscopic level as opposed to drilling which cuts holes in the existing grain pattern leaving open endgrains, etc, just begging for cracks.
2) The holes are only 1/2 the diameter of the holes in most drilled rotors. This reduces the stress concentration factor due to hole interaction which is a function (not linear) of hole diameters and the distance between them.
3) Since the holes are only 1/2 as big they remove only 1/4 as much surface area and mass from the rotor faces as a larger hole. This does a couple of things:
It increases effective pad area compared with larger holes. The larger the pad area the cooler they will run, all else being equal. If the same amount of heat is generated over a larger surface area it will result in a lower temperature for both surfaces.
It increases the mass the rotor has to absorb heat with. If the same amount of heat is put into a rotor with a larger mass, it will result in a lower temperature.
3) The holes are placed along the vanes, actually cutting into them giving the vane a "half moon" cut along its width. You can see that here:
This does a couple of things:
First, it greatly increases the surface area of the vanes which allows the entire rotors to run cooler which helps prevent cracks by itself.
Second, it effectively stops cracking on that side of the hole which makes it very difficult to get "hole to hole" cracks that go all the way through the face rotor (you'll get tiny surface "spider cracks" on any rotor, blank included if you look hard enough).
That's why Porsche rotors are the only "crossdrilled" rotors I would ever consider putting on my car.
BTW, many of the above features are not present in older Porsche brakes. The above is for "Big Reds" and newer.
This is quite different from the standard drilled rotors you get from brembo/kvr/powerslot/"insert random ricer parts brand name here" brake rotors.
Further proof of the uselessness of cross drilled rotors are found here:
Those Poor Rotors
QUOTE Crossdrilling your rotors might look neat, but what is it really doing for you? Well, unless your car is using brake pads from the 40Æs and 50Æs, not a whole lot. Rotors were first ædrilledÆ because early brake pad materials gave off gasses when heated to racing temperatures û a process known as ægassing outÆ. These gasses then formed a thin layer between the brake pad face and the rotor, acting as a lubricant and effectively lowering the coefficient of friction. The holes were implemented to give the gasses æsomewhere to goÆ. It was an effective solution, but todayÆs friction materials do not exhibit the same gassing out phenomenon as the early pads.
For this reason, the holes have carried over more as a design feature than a performance feature. Contrary to popular belief they donÆt lower temperatures (in fact, by removing weight from the rotor, the temperatures can actually increase a little), they create stress risers allowing the rotor to crack sooner, and make a mess of brake pads û sort of like a cheese grater rubbing against them at every stop. (Want more evidence? Look at NASCAR or F1. You would think that if drilling holes in the rotor was the hot ticket, these teams would be doing it.)
The one glaring exception here is in the rare situation where the rotors are so oversized (look at any performance motorcycle or lighter formula car) that the rotors are drilled like Swiss cheese. While the issues of stress risers and brake pad wear are still present, drilling is used to reduce the mass of the parts in spite of these concerns. Remember û nothing comes for free. If these teams switched to non-drilled rotors, they would see lower operating temperatures and longer brake pad life û at the expense of higher weight. ItÆs all about trade-offs.
From Stoptech:
QUOTE Which is better, slotted or drilled rotors?
StopTech provides rotors slotted, drilled or plain. For most performance applications slotted is the preferred choice. Slotting helps wipe away debris from between the pad and rotor as well as increasing the "bite" characteristics of the pad. A drilled rotor provides the same type of benefit, but is more susceptible to cracking under severe usage. Many customers prefer the look of a drilled rotor and for street and occasional light duty track use they will work fine. For more severe applications, we recommend slotted rotors.
That almost sounds like an excuse to use cross drilled rotors, and for your street car which probably is never driven on the track, the drilled rotors are fine, but as Stoptech states, they will crack and are not good for severe applications.
From Baer:
QUOTE "What are the benefits to Crossdrilling, Slotting, and Zinc-Washing my rotors?
In years past, crossdrilling and/or Slotting the rotor for racing purposes was beneficial by providing a way to expel the gasses created when the bonding agents employed to manufacture the pads...However, with todayÆs race pad technology, æoutgassingÆ is no longer much of a concern...Slotted surfaces are what Baer recommends for track only use. Slotted only rotors are offered as an option for any of BaerÆs offerings."
Then from Grassroots Motorsports: QUOTE "Crossdrilling your rotors might look neat, but what is it really doing for you? Well, unless your car is using brake pads from the '40s and 50s, not a whole lot. Rotors were first drilled because early brake pad materials gave off gasses when heated to racing temperatures, a process known as "gassing out." ...It was an effective solution, but today's friction materials do not exhibit the some gassing out phenomenon as the early pads. Contrary to popular belief, they don't lower temperatures. (In fact, by removing weight from the rotor, they can actually cause temperatures to increase a little.) These holes create stress risers that allow the rotor to crack sooner, and make a mess of brake pads--sort of like a cheese grater rubbing against them at every stop. Want more evidence? Look at NASCAR or F1. You would think that if drilling holes in the rotor was the hot ticket, these teams would be doing it...Slotting rotors, on the other hand, might be a consideration if your sanctioning body allows for it. Cutting thin slots across the face of the rotor can actually help to clean the face of the brake pads over time, helping to reduce the glazing often found during high-speed use which can lower the coefficient of friction. While there may still be a small concern over creating stress risers in the face of the rotor, if the slots are shallow and cut properly, the trade-off appears to be worth the risk. (Have you looked at a NASCAR rotor lately?)
And then, let's check out what was said on the aforementioned Altima thread [[[ Long thread at altimas.net that was deleted by that server. it is hosted here ]]]:
QUOTE Here is how it works. The friction between the pad and rotor is what causes you to stop. This friction converts your forward energy into heat (remember Einstein: Energy is neither created nor destroyed, it is converted). Now that heat is a bad thing. Yes it is bad for the rotors but it is a lot worse for the pads. A warped rotor will still stop the car - it will just feel like ****. Overheated pads however WILL NOT stop the car. It is here where the rotors secondary responsibility comes in. Its job now is to DISSIPATE the heat away from the pads and DISPERSE it through itself. Notice that DISSIPATE and DISPERSE are interchangeable? Once the heat is removed from the pad/surface area it is then removed. Notice where the removal falls on the list of duties? That's right - number 3. Here is the list again. Memorize it because I will be using it a lot in this post:
#1 Maintains a coefficient of friction with the pad to slow the forward inertia of the vehicle
#2 DISSIPATE the heat
#3 REMOVE the heat from the brake system
Let's look more in-depth at each step now shall we? No? Too bad assclown we are doing it anyway.
#1 Maintains a coefficient of friction with the pad to slow the forward inertia of the vehicle: This one is pretty simple and self-explanatory. The rotor's surface is where the pads contact and generate friction to slow the vehicle down. Since it is this friction that causes the conversion of forward acceleration into deceleration (negative acceleration if you want) you ideally want as much as possible right? The more friction you have the better your stopping will be. This is reason #1 why BIGGER brakes are the best way to improve a vehicle's stopping ability. More surface area on the pad and the rotor = more friction = better stopping. Does that make sense Ace? Good. Let's move on.
#2 DISSIPATE The Heat: Let's assume for a second that the vehicle in question is running with Hawk Blue pads on it. The brand doesn't really matter but that is what I am using as my example. They have an operating range of 400 degrees to 1100 degrees. Once they exceed that 1100 degree mark they fade from overheating. The pad material gets too soft to work effectively - glazing occurs. This means that a layer of crude glass forms on the surface of the pad. As we all know glass is very smooth and very hard. It doesn't have a very high coefficient of friction. This is bad - especially when I am coming down the back straight at VIR at 125MPH. Lucky for us the rotor has a job to do here as well. The rotor, by way of thermal tranfer DISSIPATES the heat throughout itself. This DISSIPATION lessens the amount of heat at the contact area because it is diluted throughout the whole rotor. The bigger the rotor the better here as well. The more metal it has the more metal the heat can be diluted into. Make sense? This isn't rocket science here d00d.
#3 REMOVE the heat from the brake system: Now comes your favorite part of the process. This is what you thought DISSIPATION was. It is ok. I will allow you to be wrong. This is the step where the rotor takes the heat it DISSIPATED from the pads and gets rid of it for good. How does it do this? By radiating it to the surface - either the faces or inside the veins. It is here where cool air interacts with the hot metal to cool it off and remove the heat. Once again there is a reoccuring theme of "the bigger the better" here. The bigger the rotor, the more surface area it will have which means more contact with the cooling air surrounding it. Got it? Good.
Now let's look at why cross-drilling is a bad idea.
First - as we have already established, cross-drilling was never done to aid in cooling. Its purpose was to remove the worn away pad material so that the surfaces remained clean. As we all know this doesn't have much of a purpose nowadays.
Next - In terms of cooling: Yes - x-drilling does create more areas for air to go through but remember - this is step 3 on the list of tasks. Let's look at how this affects steps 1 and 2. The drilling of the rotor removes material from the unit. This removal means less surface area for generating surface friction as well as less material to accept the DISSIPATED heat that was generated by the friction. Now because of this I want to optimize step one and 2 since those are the immediate needs. If it takes longer for the rotor to get rid of the heat it is ok. You will have a straight at some point where you can rest the brakes and let your cooling ducts do their job. My PRIMARY concern is making sure that my car slows down at the end of the straight. This means that the rotor needs to have as much surface as possible to generate as much friction as possible and it needs to DISSIPATE the resulting heat AWAY from the pads as quick as possible so they continue to work. In both cases x-drilling does nothing to help the cause.
Now let's talk about strength - and how x-drilled rotors lack it. This one is simple. Explain again just how drilling away material/structure from a CAST product DOES NOT weaken it? Since you are obviously a man of great knowledge and experience surely you have seen what can happen to a x-drilled rotor on track right? Yes it can happen to a non-drilled rotor as well but the odds are in your favor when pimpin' bling-bling drilled y0! Since you are also an expert on thermodynamics why not explain to the group what happens to a cast iron molecule when it is overheated. I will give you a little hint - the covalence bonds weaken. These bonds are what hold the molecules together boys and girls. You do the math - it adds up to fractures.
So why don't race teams use them if they are so much better? Consistency? Hmmmm . . . no. I am gonna go with the real reason her chodeboy. It is because of several factors actually. They are as follows but in no particular order:
- Less usable surface area for generating friction - Less material to DISSIPATE the heat away from the pads - Less reliable and they are a safety risk because of fatigue and stress resulting from the reduced material
And what are the benefits? Removal of particulate matter and enhanced heat removal. I gotta tell ya - it is a tough choice but I think I am going to stick with the safe, reliable, effective-for-my-stopping needs solution Tex. =====================
Oscar
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: 87monty]
#1026655
04/15/11 10:09 PM
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Joined: Feb 2005
Posts: 1,511
Body Damage is Cool
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Couldn't have said it better myself. I replaced my pads about 6 months ago and the brakes squeak like crazy and drives me nuts <img src="/forums/images/graemlins/zombie.gif" alt="" /> Did you turn the rotors when you replaced the pads? Brake pads need a fresh surface for maximum braking effectiveness, and will work better even if your existing rotors are not grooved or uneven. Your previous pads may have glazed the rotor surface which can cause serious brake noise. Another common cause of brake squealing is dust build-up. Take your garden hose and rinse your brakes liberally through the wheels when you are washing your vehicle - that may fix your squealing until the brake dust builds up again.
95 Montero SR 3.8 MIVEC, Advance headers, 2 1/2" exhaust, Magnaflow muffler, OME shocks & rear springs, 2" body lift, 3" tank lift, 4.90s, TRE front locker, factory rear locker, Roger Brown Rock Sliderz, 315/75r16 (35") tires, Sport big brakes
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: ryany]
#1026656
04/16/11 02:06 AM
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Joined: Nov 2008
Posts: 775
OP
Rock Warrior
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WOW lots of info! As for the question if I turned my rotors and that would be no. The next time I wash my truck I will try that trick of washing out the dust. I would like to swap the rotors out with new ones and maybe go with nice pads.
2003 limited 20 year anniversary 96 SR 87 Montero SWB=Turbo diesel 4BT T19 4sd with 205 transfer case
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: 87monty]
#1026657
04/16/11 04:10 AM
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Joined: May 2000
Posts: 6,132
Trail Leader
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The 87 brakes are marginal with stock tires. With taller tires IMHO opinion, you dont have enough brakes. The factory upgraded in 88 with good reason.
If your going to the trouble of buying rotors buy the V6 ones. You will already have the rotor and calipers off for the swap.
You will need a the V6 caliper, mounts and backing shields.
Simple explanation. The brakes convert kinetic energy (movement) into heat. The heat is generated at the friction surface, that heats the faces of the rotors.
Heat is transferred away from the rotors by three methods.
1: Radiation 45% of heat removal 2: Conduction 10% of heat removal 3: Convection 45% of heat removal
The metal of the rotor adds what could be called capacitance, it will store a limited amount of energy that can be dissipated later.
(Edit) The issue that the slotted and drilled rotors address or attempt to address ( depending on who you believe) is reducing brake fade. My experiance with the brakes on the 87 is the larger problem is they dont generate enough torque. Yes, you can get them too hot, but even on initial application when cold, they just dont have a enough to deal with an emergency stop when you have larger than stock tires.
There are a few ways to address this. One is to install larger diameter rotors, that provides more leverage. The other is to swap in the V6 brake booster that has two diaphragms and offers more assist. The better brake booster is usually combined with a larger master cylinder. The larger cylinder will increase pedal effort but reduces pedal travel. For your situation where your trying to generate more torque it ends up increasing pedal effort. However, the V6 booster more than makes up for the larger diameter piston.
My recommendation is to upgrade to the V6 rotors & calipers first and then the V6 booster.
When I first got my 87 with 31's highway traffic was dicy. My wife refused to drive it, at 60 MPH, I couldn't slow down fast enough to be safe in heavy traffic. After the brake swap, the stopping was a lot better and I feel it was a lot safer.
If it were my truck I would go for the rotor caliper upgrade as a first step and then look for a V6 booster and master cylinder. Rock Auto has new master cylinders for the 89 V6 for about $70.
Kevin
Last edited by Kevin C; 04/16/11 07:09 PM.
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Re: BRAKES R US SLOTTED AND CROSS DRILLED BRAKE ROTORS
[Re: Kevin C]
#1026658
04/16/11 05:29 AM
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Joined: Nov 2008
Posts: 775
OP
Rock Warrior
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Kevin, you never cease to amaze me about your degree in physics even if you dont have one, seems that it makes the most sense of all. I just want to be safe and will have precious cargo on board (Wife Kid)... The added trailer brakes will help but I think I need more.
2003 limited 20 year anniversary 96 SR 87 Montero SWB=Turbo diesel 4BT T19 4sd with 205 transfer case
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