Mine was badly seized when I bought it. Door only opened about 2 inches. I just repeatedly shot PB Blaster at both hinges, slowly working the door back and forth, watch gobs of rust drip out...and repeat. Did it for a good 20 minutes and gradually got it to open all the way - and smoothly!

Stupid design. I think some people have drilled and tapped in zerk fittings so they can grease them up easily. Anyone of a photo of that? Or other suggestions?


98 Montero, 184k.