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Welding & Lloyds bumper #1036623 10/23/11 12:21 AM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline OP
Trail Leader
*****
I don't have to chip my weld slag, Am i doing something wrong? <img src="/forums/images/graemlins/confused.gif" alt="" />
[Linked Image]

It just flakes off
[Linked Image]


Oh well, at least i resized my pictures this time. Here's a link to the bumper build.
Lloyd's build


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Welding & Lloyds bumper [Re: TOASTY] #1036624 10/23/11 12:43 AM
Joined: Feb 2005
Posts: 7,458
rxinhed Offline
Trail Leader
*****
So, no slag is bad? Also, the pictures are still huge...

R-

Re: Welding & Lloyds bumper [Re: rxinhed] #1036625 10/23/11 01:56 AM
Joined: Jan 2001
Posts: 13,649
fasteddy Offline
Web Wheeler
*****
I used to wonder why the welder's boots in the Sears Catalog had the fat flap over the laces. Then I welded and found out. Does make your hand jump, doesn't it...

Nice work. Want to weld up some intimidators for a green bean astro van?


Not responsible for advice not taken...
Re: Welding & Lloyds bumper [Re: fasteddy] #1036626 10/23/11 02:44 AM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline OP
Trail Leader
*****
My work boots have the met guards too, really keeps molten metal out better than my skateboard shoes i use for welding at home.
Can anyone guess the weld process used?


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Welding & Lloyds bumper [Re: TOASTY] #1036627 10/23/11 03:51 AM
Joined: Dec 2007
Posts: 2,348
Mudraider Offline
Body Damage is Cool
Quote

Can anyone guess the weld process used?


No, but those are some sexy welds. Smooth, great curves in the right places, no excess anywhere it doesn't need to be. Definately NC-17. <img src="/forums/images/graemlins/cheers.gif" alt="" />

Re: Welding & Lloyds bumper [Re: Mudraider] #1036628 10/23/11 04:48 AM
Joined: May 2000
Posts: 3,281
don Offline
Roll Me Over
Nice welds.
Whatever you used it didn't use a shielding gas, so it's either stick or flux-core MIG...

When I was stick welding, it was kinda fun to see how long a slag blister you could make. But they can sure pop up all of a sudden, no?


Don `87 Mitsu 2dr, Rubicon survivor, GModified.
Re: Welding & Lloyds bumper [Re: TOASTY] #1036629 10/23/11 05:07 AM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
When my buddy arc welded my winch plate to my bumper, the same thing happened and the slave came off in long whole pieces. He's a navy trained welder including high pressure qualified so I'm pretty sure his welding technique is ok and since yours looks the same I'd guess yours are fine too. <img src="/forums/images/graemlins/kewl.gif" alt="" />


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: Welding & Lloyds bumper [Re: off-roader] #1036630 10/23/11 01:49 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline
Roll Me Over
*****
Mine does the same. This isn't MIG? That's very little spatter for flux-core, but I am happy to bow to Don's greater experience. I too think they are nice welds <img src="/forums/images/graemlins/kewl.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Welding & Lloyds bumper [Re: Mad_Scientist] #1036631 10/23/11 06:58 PM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline OP
Trail Leader
*****
It is dual shield 71M, Flux core with gas shielding. Same process used for building bridges, skyscrapers and heavy machinery. Eric's 175amp welder has to be maxed out to run it, It runs much smoother on my 350amp machine at work but i've been wanting to use it on a bumper build for a while now and i'm pretty happy with the results.


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Welding & Lloyds bumper [Re: TOASTY] #1036632 10/24/11 03:18 PM
Joined: May 2000
Posts: 3,281
don Offline
Roll Me Over
...close, but no cigar!

Those welds look like they came from a steady hand on a powerful machine: single pass, wide bead, no stitching pattern.


Don `87 Mitsu 2dr, Rubicon survivor, GModified.







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