Since i'm having trouble tracking down the flexplate i decided to start working on the transfer case. I got a Dana 20 from LT he was having problems with it popping out of gear, I tore it down and found everything to be in good working order except the detent balls were worn out and had flat spots. I replaced the balls and shimmed the springs, shifts really hard now <img src="/forums/images/graemlins/kewl.gif" alt="" />.
Next was to fit the underdrive i got from NathanC, Luckily LT gave me the Dana 20 adapter as well so i could keep moving on this project (Thanks LT!). It had to be flipped to run on the 20, after a 5-6 hour trial and error I got it clocked and fit correctly. [Linked Image]


Next i'll need to mock up the shifters and install T-case breathers and a sightglass for the B4R underdrive.

1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped