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Re: Another 95 SR Broken Crank Bolt - Mine [Re: ryany] #1054130 02/14/13 01:16 AM
Joined: Jun 2002
Posts: 6,211
JohnnyBfromPeoria Offline OP
Trail Leader
*****
Mullets take time. I already drink Busch, though, and I have several t-shirts I could cut the sleeves off of.

John B.

Re: Another 95 SR Broken Crank Bolt - Mine [Re: JohnnyBfromPeoria] #1054131 03/10/13 02:35 AM
Joined: Jun 2002
Posts: 6,211
JohnnyBfromPeoria Offline OP
Trail Leader
*****
Two E-Z Outs broke on us today. It's open-engine surgery at this point. I have options, thanks to the AZ Crew!

John B.


'87 Raider 2.6 Turbo Auto, Under Construction
'95 Montero SR, 35x12.5/15 BFG M/T KM-2's, Rock sliders, Qtr panel chop, gas tank lift, 2" BL, Aisins, 5.29s
'95 Pajero Mini
'98 Montero Winter Ed.
'04 Cadillac XLR
'03 Kawasaki ZRX1200R
'60 Ford Falcon 4Dr
Re: Another 95 SR Broken Crank Bolt - Mine [Re: JohnnyBfromPeoria] #1054132 03/10/13 02:43 AM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote
Two E-Z Outs broke on us today.

<img src="/forums/images/graemlins/zombie.gif" alt="" />

We're they quality units or harbor freight units?

Quote
It's open-engine surgery at this point. I have options, thanks to the AZ Crew!

John B.

No kidding! <img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/cheers.gif" alt="" />


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: Another 95 SR Broken Crank Bolt - Mine [Re: motero] #1054133 03/10/13 04:01 AM
Joined: Jan 2004
Posts: 918
motero Offline
Rock Warrior
Quote
Keep at it JB, If you get desperate give me a call and I will explain what to do with one of these "screw head file". <img src="/forums/images/graemlins/ignore.gif" alt="" />



Before you open it up you want to give it one last shot?


99 Montero....15mpg! Sold (so sad)
02 Jetta TDI....48mpg!
03 2500 Ram QCLB Cummins....18mpg
02 2500 Yukon XL, We out grew the montero, at least it has one locker.....13mpg (sold)
01 montero limited
Re: Another 95 SR Broken Crank Bolt - Mine [Re: motero] #1054134 03/10/13 06:25 PM
Joined: Nov 2004
Posts: 1,242
PA_JERO Offline
Body Damage is Cool
Problem here at this point is the E-Z outs are busted off inside the crank snout. At this point we were talking about pulling the motor and replacing the crank. Or we would have to see what a machine shop would charge to try and repair.

What is your advise Motero? Keep in mind though, not only is there the remains of a bolt but now we have broken tips of E-Z outs in there.


!!!!!!!!!!!!!WHAT ABOUT BOB!!!!!!!!!!!!!!!
Re: Another 95 SR Broken Crank Bolt - Mine [Re: motero] #1054135 03/10/13 06:39 PM
Joined: Jun 2002
Posts: 6,211
JohnnyBfromPeoria Offline OP
Trail Leader
*****
Motero, I'm not sure there's anything left to try, but if you can think of something, I'm all ears. The bolt simply wouldn't budge any more.

Doesn't really matter that the E-Z's were Harbor Freight at this point. If there was any way to turn that bolt, that was it. It took an incredible amount of force to break those things and the bolt just shrugged it off.

Still contemplating things. I do believe it's time to get the '86 back in action, though, as I'm tired of being OUT of action! Onward!

John B.


'87 Raider 2.6 Turbo Auto, Under Construction
'95 Montero SR, 35x12.5/15 BFG M/T KM-2's, Rock sliders, Qtr panel chop, gas tank lift, 2" BL, Aisins, 5.29s
'95 Pajero Mini
'98 Montero Winter Ed.
'04 Cadillac XLR
'03 Kawasaki ZRX1200R
'60 Ford Falcon 4Dr
Re: Another 95 SR Broken Crank Bolt - Mine [Re: JohnnyBfromPeoria] #1054136 03/11/13 01:22 AM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline
Trail Leader
*****
There is a possibility that the threads are destroyed in there anyway, it will take a tungsten drill bit to remove the easy out. I sent you a text, I may be able to salvage the situation I just might be an expert on this sort of thing.


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Another 95 SR Broken Crank Bolt - Mine [Re: TOASTY] #1054137 03/11/13 02:29 AM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote
There is a possibility that the threads are destroyed in there anyway, it will take a tungsten drill bit to remove the easy out. I sent you a text, I may be able to salvage the situation I just might be an expert on this sort of thing.


What's your plan? Weld on a stud so you can remove it?


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: Another 95 SR Broken Crank Bolt - Mine [Re: off-roader] #1054138 03/11/13 04:26 AM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline
Trail Leader
*****
yeah, it seems someone is always bringing me something with a bolt broken off deep inside or a broken tap.


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Another 95 SR Broken Crank Bolt - Mine [Re: TOASTY] #1054139 03/11/13 10:35 AM
Joined: Feb 2000
Posts: 3,269
justice Offline
Roll Me Over
*****
There is one other way, and its a last ditch effort, but I've seen it done and it was successful. Acetylene torch. Hot flame quickly applied directly to the bolt(put snout of torch in the hole), and it will "pop" the bolt and pretty much vaporize it. The bolt has lower melting point than the crank, so you need to be quick about it. Don't ask me how I know this...but at this point what do you have to loose? The one time I witnessed this it was on a 95 SR that had a drill bit broke off in the bolt, and the threads of the crankshaft amazingly were unharmed after the procedure. The old guy that did it was experienced in this method and he said its dangerous for the threads, but it worked in that case.. Good Luck.


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
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