Extreme Terrain
4x4Wire Trail Talk Forums: Jeep, Toyota, Mitsubishi, Pajero, Isuzu, Kia, 4WD, 4x4, SUV, Off-Road and OutdoorWire Forums


Previous Thread
Next Thread
Print Thread
Rate Thread
Need help plumbing turbo coolant lines for starion swap #1059323 05/01/13 12:42 AM
Joined: Aug 2012
Posts: 108
J
jwthemechanic Offline OP
Wheeler
I'm about to drop a starion engine in my 1st gen and need some help.

How do I plumb the coolant return line from the turbo. The manual shows the pipe the runs around the back has a Y near the front where it meets the water pump? Problem is i don't have the Y in my pipe.

I plan on using the montero steering pump but oil pressure sensor is in the way. Can I just plug that port and get oil pressure off the side of the block like on the monty? There looks to be clearance but not sure till I get the turbo coolant line figured out.


"Turbobitchero" (named by jealous wife) 87 swb base, 89 starion intercooled turbo engine, Bouncy seat, posi in rear, "miller locked" in the front with manual hubs, 3" BL, 305/70/16 bfg's. Sponsored by IAWDLR Racing
Re: Need help plumbing turbo coolant lines for starion swap [Re: jwthemechanic] #1059324 05/01/13 01:12 AM
Joined: Oct 2002
Posts: 403
Lizzord30 Offline
Mudrunner
Quote
I'm about to drop a starion engine in my 1st gen and need some help.

How do I plumb the coolant return line from the turbo. The manual shows the pipe the runs around the back has a Y near the front where it meets the water pump? Problem is i don't have the Y in my pipe.

I plan on using the montero steering pump but oil pressure sensor is in the way. Can I just plug that port and get oil pressure off the side of the block like on the monty? There looks to be clearance but not sure till I get the turbo coolant line figured out.


Some have a y on the pump others have the outlet right from the waterpump if you dont have a pipe that goes around the block with a Y you need a the waterpump with it.

I kinda like the Starion sterring so you can have your resivor higher up in the engine bay more easy to get too and maybe more away from water. You probly could use the other spot for oil pressure tho.

Good luck!


89 Monturbo (RIP now but the heart is in the 90!)
90 Montero with 2.6 turbo swap! (close to finished)
88 Starion MPI T3/T4 Magna M8 head.....
96 Volvo 850
Re: Need help plumbing turbo coolant lines for starion swap [Re: Lizzord30] #1059325 05/01/13 01:49 AM
Joined: Aug 2012
Posts: 108
J
jwthemechanic Offline OP
Wheeler
Thanks! I have two pipes and two waterpumps from starions but none work together <img src="/forums/images/graemlins/frown.gif" alt="" /> know what years are what?

If I had a starion pump I would run it for ease of access, don't think water will be an issue cause the vent goes up to the idler pully.

Last edited by jwthemechanic; 05/01/13 04:32 AM.

"Turbobitchero" (named by jealous wife) 87 swb base, 89 starion intercooled turbo engine, Bouncy seat, posi in rear, "miller locked" in the front with manual hubs, 3" BL, 305/70/16 bfg's. Sponsored by IAWDLR Racing
Re: Need help plumbing turbo coolant lines for starion swap [Re: jwthemechanic] #1059326 05/02/13 03:20 AM
Joined: Jan 2001
Posts: 13,649
fasteddy Offline
Web Wheeler
*****
I had the same water return problem. I bought a copper tee fitting sized to fit the large water return pipe from the rad to the water pump. I also bought several copper reducer bushings and a threaded nipple x mip fitting, and soldered the reducers into the branch of the tee, and tapped the last reducer to match the mip side of the nipple. Then I cut the water hose and clamped the tee in the hose. Do you have the thermostat housing with the water nipple.


Not responsible for advice not taken...
Re: Need help plumbing turbo coolant lines for starion swap [Re: fasteddy] #1059327 05/02/13 01:25 PM
Joined: Oct 2002
Posts: 403
Lizzord30 Offline
Mudrunner
Dont understand why you dont have either the part if you have a starion engine, unless you got one that is from an oil cooled only turbo? But had a turbo that didnt match your engine? Oh about the oil pressure sensor I looked and I did what you said connected it to the stock montero location and blocked off the one in the oil cooler adapter.


89 Monturbo (RIP now but the heart is in the 90!)
90 Montero with 2.6 turbo swap! (close to finished)
88 Starion MPI T3/T4 Magna M8 head.....
96 Volvo 850
Re: Need help plumbing turbo coolant lines for starion swap [Re: Lizzord30] #1059328 05/03/13 01:13 AM
Joined: Aug 2012
Posts: 108
J
jwthemechanic Offline OP
Wheeler
Quote
Dont understand why you dont have either the part if you have a starion engine,.


I pieced the engine together from multiple online sources mostly from the starquest forum. I've never even sat in a starion and haven't seen one since the 90's.

i think I have everything sorted except the plumbing and mounting of all the coolers. Got to take care of some rust first and then I can drop it in. <img src="/forums/images/graemlins/kewl.gif" alt="" />


"Turbobitchero" (named by jealous wife) 87 swb base, 89 starion intercooled turbo engine, Bouncy seat, posi in rear, "miller locked" in the front with manual hubs, 3" BL, 305/70/16 bfg's. Sponsored by IAWDLR Racing
Re: Need help plumbing turbo coolant lines for starion swap [Re: jwthemechanic] #1059329 05/04/13 01:34 AM
Joined: Oct 2002
Posts: 403
Lizzord30 Offline
Mudrunner
Ahh I see I know how that is! I have lots of parts from the starquest and I am doing the swap now (from v6 to 2.6 turbo) And its amazing how many small little parts you need!


89 Monturbo (RIP now but the heart is in the 90!)
90 Montero with 2.6 turbo swap! (close to finished)
88 Starion MPI T3/T4 Magna M8 head.....
96 Volvo 850







4x4Wire Social:

| 4x4Wire on FaceBook |


OutdoorWire, 4x4Wire, JeepWire, TrailTalk, MUIRNet-News, and 4x4Voice are all trademarks and publications of OutdoorWire, Inc. and MUIRNet Consulting.
Copyright (c) 1999-2019 OutdoorWire, Inc and MUIRNet Consulting - All Rights Reserved, no part of this publication may be reproduced in any form without express written permission
You may link freely to this site, but no further use is allowed without the express written permission of the owner of this material.
All corporate trademarks are the property of their respective owners.

Powered by UBB.threads™ PHP Forum Software 7.7.3
(Release build 20190728)
PHP: 7.4.33 Page Time: 0.006s Queries: 15 (0.003s) Memory: 0.6189 MB (Peak: 0.7147 MB) Data Comp: Off Server Time: 2026-06-07 09:04:56 UTC
Valid HTML 5 and Valid CSS