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Re: Another SAS coming [Re: TOASTY] #1065213 03/12/14 07:41 AM
Joined: Mar 2012
Posts: 188
tonygon Offline OP
Wheeler
Quote
Score! you're going to like that motor in that truck, when we took PA_JERO's 2 door out after the 3.5 DOHC swap it just makes you laugh when you stomp on the gas. It's silly fast, we passed a sports car going up a steep grade up in the mountains and the look on that guy's face when we blasted past him was priceless. <img src="/forums/images/graemlins/kewl.gif" alt="" />


No score! I wish that engine was going into the swb. It went back into the 95 sr that i picked up for $400. <img src="/forums/images/graemlins/cheers.gif" alt="" />


1988 MONTERO SWB 2.6L 5SPEEED MANUAL, 96SR LOCKED REAR, 8INCH FRONT LSD FRONT, AISIN MANUAL HUBS, CUSTOM F & R BUMPERS, ROCK SLIDERS, TUBE HALF DOORS, 9K WINCH, HOMEMADE SNORKLE, SOME OTHER STUFF.
Re: Another SAS coming [Re: tonygon] #1065214 03/12/14 03:40 PM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline
Trail Leader
*****
well, still awesome.


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Another SAS coming [Re: TOASTY] #1065215 05/07/14 02:40 AM
Joined: Nov 2008
Posts: 775
87monty Offline
Rock Warrior
****
Very cool man! I have been working a lot so I am doing some catch up on the wire. Cant wait to setup mine. its siting on stands waiting for me... <img src="/forums/images/graemlins/shiner.gif" alt="" />



2003 limited 20 year anniversary
96 SR
87 Montero SWB=Turbo diesel 4BT
T19 4sd with 205 transfer case
Re: Another SAS coming [Re: 87monty] #1065216 06/12/14 05:55 AM
Joined: Mar 2012
Posts: 188
tonygon Offline OP
Wheeler
Just a quick picture update with a few Qs:

Too tall for these 285/75/r16? I could still drop another 2 inches from the body lift currently on there but that might give me some clearance issues with the jeep xj steering gearbox i adapted but not the end of the world.
[Linked Image]

The main reason im doing all this is because it was a PITA to change the oil pan gasket before hahahaha .... It would now be a 20 minute job!
[Linked Image]

Swapped the crappy km145 for an early gen2 4speed auto along with an np231.... Not the best case in the world but 2.72:1 is still a bit better.
[Linked Image]

Custom crossmember
[Linked Image]
[Linked Image]

My 20 inch rear driveshaft
[Linked Image]
[Linked Image]

BEEF!
[Linked Image]

Woot woot! New bushings from summit racing.
[Linked Image]

Anyone know which junkyard steering pump i can use to go along with my xj box? It would have to be one with the same belt style.

Gonna do flex testing soon to measure for front driveshaft slip, shock length and brake hoses lengths.

Still lots of work to do. Im sure my stock brake booster master cyl combo wont be enough for these dana 44 brakes so ill handle that later. Anyone know solutions to that? Would be greatly appreciated.

Im open and would really appreciate any constructive criticism!

Cant wait to wheel this baby witht he new tcase gearing and both diff locks engaged! <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" />


1988 MONTERO SWB 2.6L 5SPEEED MANUAL, 96SR LOCKED REAR, 8INCH FRONT LSD FRONT, AISIN MANUAL HUBS, CUSTOM F & R BUMPERS, ROCK SLIDERS, TUBE HALF DOORS, 9K WINCH, HOMEMADE SNORKLE, SOME OTHER STUFF.
Re: Another SAS coming [Re: tonygon] #1065217 06/12/14 12:54 PM
Joined: Jul 2009
Posts: 1,342
RECON45 Offline
Body Damage is Cool
there was some peeps from the AZ crew that talked about a dodge brake booster that bolts up and give you the braking force for the d44.


91 Montero LS "Sandstorm", Auto, Dual Bouncy Seats, 2" Suspension lift, 2" Body Lift, GENII front IFS, 32" MT tires

89 Raider "Trailbreaker", 3.0, Auto, Dual Bouncy Seats
Re: Another SAS coming [Re: RECON45] #1065218 06/12/14 11:38 PM
Joined: May 2001
Posts: 4,079
lordtrunks Offline
Roll Me Over
*****
looking good! talk to toasty he test fitted the dodge brake booster in a montero i can't remember what year or model it was. has the tranny started shifting for you et?


89 2 dr turbo diesel
89/88 "Backwoods sas"
Re: Another SAS coming [Re: lordtrunks] #1065219 06/13/14 12:26 AM
Joined: Mar 2012
Posts: 188
tonygon Offline OP
Wheeler
Quote
looking good! talk to toasty he test fitted the dodge brake booster in a montero i can't remember what year or model it was. has the tranny started shifting for you et?


Havent touched it since. Im really hoping it just needs fluid. <img src="/forums/images/graemlins/frown.gif" alt="" />


1988 MONTERO SWB 2.6L 5SPEEED MANUAL, 96SR LOCKED REAR, 8INCH FRONT LSD FRONT, AISIN MANUAL HUBS, CUSTOM F & R BUMPERS, ROCK SLIDERS, TUBE HALF DOORS, 9K WINCH, HOMEMADE SNORKLE, SOME OTHER STUFF.
Re: Another SAS coming [Re: tonygon] #1065220 11/13/14 04:59 AM
Joined: Mar 2012
Posts: 188
tonygon Offline OP
Wheeler
Hey guys!! Long time since i last posted.... Ive been away from the truck and into my new found hobby of downhill mountain biking.... But anyways, im now pressured to finish this project up. Ive tested it around the block and surprisingly it doesnt feel much diferent than before the SAS <img src="/forums/images/graemlins/lol.gif" alt="" /> i still need a few things like:
Front sway bar for hyway use
Front driveshaft
Weld front bumpstops
Adjust trans kickdown cable (but it shifts!)
O/D wiring
Np231 cable shifter
And a few other small things i might have missed, but what i need help on right now is the steering..... I still have the stock p/s pump along with a jeep cherokee steering box and its like i have no steering assist at all. Now im doing this the cheap way since the beginning. Im assuming i need a bigger pump... So what to fit under the hood? Can i just grap a big <img src="/forums/images/graemlins/butwiggle.gif" alt="" /> pump from an old chevy truck? Will that give me more steering assist power? Any input is appreciated... I will post pics soon. Thanks in advance!


1988 MONTERO SWB 2.6L 5SPEEED MANUAL, 96SR LOCKED REAR, 8INCH FRONT LSD FRONT, AISIN MANUAL HUBS, CUSTOM F & R BUMPERS, ROCK SLIDERS, TUBE HALF DOORS, 9K WINCH, HOMEMADE SNORKLE, SOME OTHER STUFF.
Re: Another SAS coming [Re: tonygon] #1065221 11/13/14 05:20 AM
Joined: Aug 2009
Posts: 989
H
haztoys Offline
Rock Warrior
The jump 'psi' is there ..

Its how the pump applies said psi is the problem ..Dick with the spring at the orifice ..You may have to play with the orifice size too...

Re: Another SAS coming [Re: haztoys] #1065222 11/13/14 05:42 AM
Joined: Mar 2012
Posts: 188
tonygon Offline OP
Wheeler
Total newbie here..... Thanks for the input.... I'll try that before starting to fab mounts <img src="/forums/images/graemlins/lol.gif" alt="" />


1988 MONTERO SWB 2.6L 5SPEEED MANUAL, 96SR LOCKED REAR, 8INCH FRONT LSD FRONT, AISIN MANUAL HUBS, CUSTOM F & R BUMPERS, ROCK SLIDERS, TUBE HALF DOORS, 9K WINCH, HOMEMADE SNORKLE, SOME OTHER STUFF.
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