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Flex plate, crank to flex plate adapter, bolts [Re: ES_97Sport] #1079121 09/25/15 10:30 PM
Joined: Jul 2003
Posts: 850
ES_97Sport Offline OP
Rock Warrior
*****
Corrected PN#s for the following ...

Mitsubishi (1997/98) -

1 - Flex plate PN# MB919250
1 - Adapter plate PN# MD337494
8 - (flex plate to) Crank bolts PN# MD113400
6 - Torque converter (to flex plate) bolts PN# MD950120
1 - A/T Oil level gauge PN# MR246817

Chrysler (1997-2001) -

1 - Transmission filler tube PN# 53002870
1 - Transmission dip stick (no longer sold) PN# 52104146
1 - Transmission filler tube o-ring PN# 53003977

I haven't been able to find a used Sport fill tube. Mitsu no longer sells it and its not easy to come by separate from the transmission. The one listed above from Chrysler is for the (post-'96) Cherokee AW4 with the inline engine. Hopefully it'll fit, but it'll be a couple months before I get to swap in the new transmission. Unfortunately, Chrysler no longer sells the dip stick. I have no idea if the Chrysler fill tube and Mitsu dip stick are compatible lengths. At least its easier to find Cherokees in the junk yards. smile


1997 A/T Flex plate
[Linked Image]
[Linked Image]
1997 A/T Crank/Flex plate spacer plate
[Linked Image]
[Linked Image]

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Mitsubishi AW4 transmission fill tube and dipstick [Re: ES_97Sport] #1079222 10/06/15 10:04 PM
Joined: Jul 2003
Posts: 850
ES_97Sport Offline OP
Rock Warrior
*****
So, I got the transmission, TC, flex plate, little metal round adapter thing, and the bolts are at the dealership waiting for me to pick them up.

I can't find a A/T fill tube for a '97/98 Montero Sport transmission. Mitsu still makes the dipstick but doesn't make the fill tube the dipstick goes in. :rolleyes:

I tried Chrysler - picked one up Thursday. The Jeep fill tube doesn't fit right. Not even reasonably close - which makes me question whether the Chrysler dipstick would read the correct level if I could use it.

<edit>
Figured out the Chrysler problem. Doh! Fill tube is on the opposite side of the transmission. So it might still work with the appropriate transmission pan.

NAXJA
[Linked Image]

Morris 4x4 Center - 1987-2001 Cherokee XJ AW4 Transmission Pan
<edit>

Anybody got one or got a line on where I can get one? Or one that would interchange?? confused

Edward

Last edited by ES_97Sport; 10/07/15 12:18 AM.

'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Re: Mitsubishi AW4 transmission fill tube and dipstick [Re: ES_97Sport] #1079312 10/14/15 09:37 PM
Joined: Jul 2003
Posts: 850
ES_97Sport Offline OP
Rock Warrior
*****
Engine bay photos of the 1999 Montero Sport Limited 3.5L. I'm still working on getting a dipstick tube for my A/T. frown After taking a good look at things, I believe I can use the Cherokee A/T pan, fill tube and dipstick. Of course, there's no way to tell if the tube will clear until I try to put it all together, but it looks like everything would be ok. The exhaust is the only thing in that passenger side firewall/engine area. The only thing that I really noticed is that the Montero/Sport tube comes up at more of an angle - ok, and its on the DR side smile - than the Cherokee which comes almost straight up into the engine bay.

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Re: AW4 shifter [Re: ES_97Sport] #1079314 10/14/15 11:47 PM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline
Trail Leader
*****
[Linked Image]


This is almost how my LC manual shift gate is but 5 speed. Pretty cool, Lordtrunks is running a Winters shifter. Looks like nice piece of equipment.


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: AW4 shifter [Re: TOASTY] #1079324 10/16/15 10:26 PM
Joined: Jul 2003
Posts: 850
ES_97Sport Offline OP
Rock Warrior
*****
Originally Posted by TOASTY
... This is almost how my LC manual shift gate is but 5 speed. Pretty cool, Lordtrunks is running a Winters shifter. Looks like nice piece of equipment.


Yea, I'm pretty jazed to get this, the A/T and the TCU in so I can try the shifter. smile I talked to a hill climb friend of mine last week. He runs a similar shifter on his race truck. Loves it.

I HOPE this works as well as it seems it will because it looks like I may have to convert my '97 3.5L conversion M/T to A/T. I'm having a hell of a time getting the M/T rebuilt. Parts are getting really hard to get and I can't find anyone here in CO that can rebuild a M/T and actually get it right. frown I'll know here before the end of December I'm guessing, but its starting to look like a good bet that my new A/T will end up in my '97 along with the shifter and TCU. Which means this build will be delayed by a few months.

I guess on the plus side, dropping the A/T into my '97 shouldn't be more than a weekend job. New drive shafts would be all I'd need since everything else is already set up for a NP. smile

At least one of the guys thinks he's found me a couple Sport dipstick tubes. That was good news for the week! smile

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Brake master cylinders [Re: ES_97Sport] #1079399 10/28/15 12:09 AM
Joined: Jul 2003
Posts: 850
ES_97Sport Offline OP
Rock Warrior
*****
Does anyone remember or know if the GT3000 brake master cylinder have the same bolt dimensions and outside bore dimensions as the Montero/Montero Sport? Looks like the Montero/Montero Sport is 15/16" bore and the GT3000 is 1" bore.

If this is an easy bolt up I want to try this on my '97 Sport as a test for doing the same on the '99.

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Re: Brake master cylinders [Re: ES_97Sport] #1079405 10/29/15 01:49 AM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline
Trail Leader
*****
No idea, but I do know that there is a certain model Montero Sport with 1" bore. Don't know which ones came with them but I have swapped them onto my Monteros from junkyard Sports. I just always check the master cylinders at the yards, seems to be a late model thing though. Sports came with all sorts of wacky combinations of things.


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Brake master cylinders [Re: TOASTY] #1079420 11/02/15 08:35 PM
Joined: Jul 2003
Posts: 850
ES_97Sport Offline OP
Rock Warrior
*****
Originally Posted by TOASTY
No idea, but I do know that there is a certain model Montero Sport with 1" bore. Don't know which ones came with them but I have swapped them onto my Monteros from junkyard Sports. I just always check the master cylinders at the yards, seems to be a late model thing though. Sports came with all sorts of wacky combinations of things.


Thanks, Toasty!

Yea, I know. laugh laugh Worse than dealing with '60s Pontiacs and Chevys. laugh

Hmmmm. I'll have to check the Gen 2 FSMs. Didn't look like any of the 3.0L Gen 1 Sports did. Maybe the '99 3.5L ....

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Re: Brake master cylinders [Re: ES_97Sport] #1079423 11/03/15 02:01 AM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline
Trail Leader
*****
Check your '03 just to see


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: Brake master cylinders [Re: TOASTY] #1079426 11/03/15 10:54 PM
Joined: Jul 2003
Posts: 850
ES_97Sport Offline OP
Rock Warrior
*****
Originally Posted by TOASTY
Check your '03 just to see


I'll check the FSMs when I get home tonight. My electronic versions don't have the specifications. frown

Mighty Ram 50 - Merrill's 4G64 DOHC

About half way down he has some Mitsu brake master cylinder information. I thought many eons ago that was confirmed here but that information might not be around anymore. Anyway, sounded familiar.

I have a '98 GT3000 BMC and booster that came in yesterday, so I'll take some quick measurements tonight before the snow sets in. frown I need to talk to Dynatrac and find out what calipers they use on the front. If its the same 1/2 GM like I have now then a 1 1/16" is plenty big enough.

The 1" should be plenty on my black Sport. Hopefully that and a Wilson 4-way proportioning valve will shut everyone up about my brakes. frown

<edit>
2003 Limited 3.5L AWD - RAYBESTOS MC390655 1"

Edward

Last edited by ES_97Sport; 11/04/15 01:48 AM.

'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
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