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You can use the stock converter for a down pipe or get a custom made one. I had been running an old Starion converter that had long ago lost its guts.

I found a source for a 16 gauge 304 ss mandrel bend for $30 with a 80? angle that fits pretty well. I also bought a couple of 1/2" thick flanges from Roadrace engineering and a SS flex pipe on E bay for $20. I used the factory turbo flange but ported it.

Parts source

By using the factory turbo flange i can run the pulse air system (SAS) for emmisions and it mounts the o2 sensor. I used 308 filler wire and a tri mix gas on my mig for the SS welds. Getting good looking welds was a challenge. Stainless does not weld as easily as mild steel.

The starion converter will get you on the road but the custom down pipe gets you a faster spoolup and more hp. It also saves 4 lbs and the access to the flange bolts is a lot better than with the starion part.

[Linked Image] I turned the flanges in the lath to make a thinner section to weld to. I machined the other sides of the flanges in a lathe and they are flat enough that I dont need a gasket to get a good seal.


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Image of the stock housing after porting.

The pipe bend is an 80? angle. Roadrace says its a 72? angle but dont believe them. Either way it fits better than
a 90? bend.

Kevin C

Hello all, Im doing my Turbo swap and im down to the wiring.
Problem is I cannot see the Pictures KevinC posted here or above this post can you?
Im down to the wire harnness and worked on it all weekend with no luck with getting spark, I put in the upgraded spark box from the 88 tested power, I think im good with the stearing colum graft but Not sure Anyone have the Pictures of the finished Set up and grounding points?

Last edited by 87monty; 01/04/10 05:36 PM.


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