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Re: Longer Sportage Struts [Re: MorganEstill] #504808 09/30/04 02:46 AM
Joined: Sep 2003
Posts: 339
wd8cdh Offline OP
Mudrunner
Hi Morgan,

The KONI's slip into the strut base and are held in by a 12mm bolt thru the bottom. I will simply use a steel spacer 1" in diameter with a 1/2" hole thru it. If I use a 1" long spacer, I will use a 1" longer bolt. If I use a 3" long spacer, I will use a 3" longer bolt.

If you use Eibach springs without coil spacers, you could make the strut 3/4" to 1 1/8" longer to get more articulation.

If you use Eibach springs with 3/4" coil spacers, you could make the strut up to about 3/8" longer before you get CV boot problems.

Lengthening the struts performs about the same function as Daves upper strut mounts except that you can make different lengths other than just 1 1/8".

If you drop the lower A-arms and use an upper ball joint spacer, you could make the strut about 1" plus your drop longer.

The KONI's were about $117 each.


Ron Schroeder
Long Island NY
99 4DR auto Sportage, 30x950R15 tires, 3/4" strut spacer, rear air springs, Manual Hubs, FRONT Torsen LSD
00 Safari AWD, 2" lift, 30x9.50 tires, 4x4 conversion in progress
73 Pinzgauer Swiss Army troop carrier
Re: Longer Sportage Struts [Re: wd8cdh] #504809 09/30/04 05:33 PM
Joined: Aug 2001
Posts: 5,527
Dave Scott Offline
Trail Leader
alright, i have just become somewhat concerned about this- how does the top end of the strut stay put? what is there to keep it from wiggling side to side inside the stock strut carcass? if it does this, it will eventually wallow-out or bend the stock strut carcass and cause failure of the front suspension. if you put a spacer in there, won't it make this possibility worse/more prone?


95 Sportage w/welded and 5.89 geared dana 44's on 38.5" TSL's.- SADLY SOLD
CURRENTLY - 2000 sportage, 5.38 gears, welded diffs, 35" tires, 5.5" lift

http://www.cardomain.com/ride/341410
Re: Longer Sportage Struts [Re: Dave Scott] #504810 09/30/04 05:51 PM
Joined: Sep 2003
Posts: 339
wd8cdh Offline OP
Mudrunner
Hi Dave,

The KONI has 3 little bumps near the top of the body that are forced into the strut housing when you install them at the stock length. When I put in the spacer, I used 3 radially located shims to do the same thing.

Fortunatly our struts aren't really struts, they are a form of coil-over shocks. The suspension side forces are absorbed by the upper and lower A-arms. The strut only sees the side forces from the coil spring ends not being perfectly supported.

I don't think that there would be a problem with wiggling around unless you extend it more than 3 or 4 inches.


Ron Schroeder
Long Island NY
99 4DR auto Sportage, 30x950R15 tires, 3/4" strut spacer, rear air springs, Manual Hubs, FRONT Torsen LSD
00 Safari AWD, 2" lift, 30x9.50 tires, 4x4 conversion in progress
73 Pinzgauer Swiss Army troop carrier
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