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Re: Rear bumper project/ plans... [Re: onebadtrooper] #589035 04/10/05 10:28 AM
Joined: Jul 2001
Posts: 1,810
paulevans76 Offline
Body Damage is Cool
man I am diggin it <img src="/forums/images/graemlins/cheers.gif" alt="" />


88 Troop - Posing yard art
Re: Rear bumper project/ plans... [Re: paulevans76] #589036 04/11/05 04:58 AM
Joined: Sep 2003
Posts: 1,871
onebadtrooper Offline OP
Body Damage is Cool
hey thanks man, Heres some more progress. Its almost all tacked together. I need to cut off a couple of peaces from the sides, and add some shackle tabs, the wrap around part that goes around the sides, and a few other things. Man theres alot of work in building bumpers!! I went trough 4 1/2 grinder cuttoff wheels already. I had to cut a rectangle under the receiver hitch, so I can get the pin in. [Linked Image] heres some more pics.

[Linked Image]
[Linked Image]
[Linked Image]
[Linked Image]
[Linked Image]


89 trooper, tera low t-case gears,5.38's, 3" indy4xsus lift3"body lift,safari snorkle,warn winch,custom bull bar,custom rock sliders,warn hubs,35x13.50r15,custom rear bumper trooper pics
Re: Rear bumper project/ plans... [Re: onebadtrooper] #589037 04/11/05 07:28 AM
Joined: Feb 2004
Posts: 278
RubyTrooper Offline
Mudrunner
Hey Chris,

Bumper is looking most excellent! <img src="/forums/images/graemlins/kewl.gif" alt="" /> Question: are you able to bolt the bumper to the face of the rear of the Trooper chassis? Or, are you only using the two/side bolt locations. Another question, how are you bending the angle iron after you notch it? And, of course, more photos, more photos!! <img src="/forums/images/graemlins/mrt.gif" alt="" />

Jim


Isuzu Trooper, '91, 2.8L, 3" PA BL, coil sprung SAS, OX locker front, Detroit back, 5.38 gears...

Ruby's got a theme song!!! Sing-a-long
Re: Rear bumper project/ plans... [Re: RubyTrooper] #589038 04/11/05 06:35 PM
Joined: Sep 2003
Posts: 1,871
onebadtrooper Offline OP
Body Damage is Cool
Hey thanks man, The bumper does bolt on in the middle of the frame, right now there 8 bolting locations, with grade 8 bolts. Theres places for four more bolts that I might add. I'm bending the angle, by cutting a notch then putting one end in my press(to hold it) then grab one end of the angle, and hold the press, and give it hell!! 1/4" is pretty hard to bend by hand. You just have to use alot of leverage. More picks to come, I'm taking them as i go.


89 trooper, tera low t-case gears,5.38's, 3" indy4xsus lift3"body lift,safari snorkle,warn winch,custom bull bar,custom rock sliders,warn hubs,35x13.50r15,custom rear bumper trooper pics
Re: Rear bumper project/ plans... [Re: onebadtrooper] #589039 04/12/05 04:08 AM
Joined: Sep 2003
Posts: 1,871
onebadtrooper Offline OP
Body Damage is Cool
Heres some more pics, its getting there. I still have lot of work to do, This is pretty new to me, so i'm taking my time on things. I just went trough 5 cuttoff wheels <img src="/forums/images/graemlins/scared.gif" alt="" />.
What do you guy's think so far??

[Linked Image]
[Linked Image]
[Linked Image]
[Linked Image]
Heres a metal bender I made. The silver paint is all i had at the time <img src="/forums/images/graemlins/scared.gif" alt="" />, I works pretty good, it bends 3x1/4 plate realy good With my 12 ton press. Its made with some old c-channel, and angle iron. [Linked Image]
[Linked Image]
[Linked Image]
I still have to add some supports around the hitch. [Linked Image]
[Linked Image]


89 trooper, tera low t-case gears,5.38's, 3" indy4xsus lift3"body lift,safari snorkle,warn winch,custom bull bar,custom rock sliders,warn hubs,35x13.50r15,custom rear bumper trooper pics
Re: Rear bumper project/ plans... [Re: onebadtrooper] #589040 04/12/05 05:16 AM
Anonymous
Unregistered
lookin good man <img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />

Re: Rear bumper project/ plans... #589041 04/12/05 03:43 PM
Joined: Aug 2002
Posts: 1,087
F
Frisky Offline
Body Damage is Cool
Keep up the good work and I might "let" you build mine <img src="/forums/images/graemlins/smile.gif" alt="" />

Gotta get that thing finished so you can hit the trails in Texas with us.


1992 Isuzu Rodeo 2WD (some assembly required). "If it doesn't fit....Force it!! If it breaks, it needed to be replaced anyway."
Re: Rear bumper project/ plans... [Re: Frisky] #589042 04/12/05 06:08 PM
Joined: Feb 2005
Posts: 48
Chef Offline
Getting the Wheeling Fever
Looks really nice.
Do you think you should reinforce the areas
where the shackle tabs will be?

Also, you might want to weld some plates to the bottom area to act as hi-lifting points just in case you ever need to lift a corner of your truck from the rear bumper. Like if you were on a trail that didn't allow you to lift from your sliders.

Looks great so far, great lines and departure angle. Big difference in the Troop with the tank up so high. <img src="/forums/images/graemlins/kewl.gif" alt="" />

Regards,
Chef


91 T, 2.8 A/T, Weld Wheels, 33 A/Ts, 3? Calmini lift & stabilizer, OME leafs & shocks, ARB lockers F&R, 5.38s F&R, Superwinch Hubs, full roof rack, brush guard, One Bad rear bumper, Hella fog/driving lights
Re: Rear bumper project/ plans... [Re: Chef] #589043 04/14/05 04:56 PM
Joined: Aug 2002
Posts: 1,087
F
Frisky Offline
Body Damage is Cool
no new updates? you give up on the bumper, or just been too busy working on it to post up anymore????

<img src="/forums/images/graemlins/smile.gif" alt="" /> <img src="/forums/images/graemlins/smile.gif" alt="" /> <img src="/forums/images/graemlins/smile.gif" alt="" /> <img src="/forums/images/graemlins/smile.gif" alt="" /> <img src="/forums/images/graemlins/smile.gif" alt="" /> <img src="/forums/images/graemlins/butwiggle.gif" alt="" />


1992 Isuzu Rodeo 2WD (some assembly required). "If it doesn't fit....Force it!! If it breaks, it needed to be replaced anyway."
Re: Rear bumper project/ plans... [Re: Frisky] #589044 04/14/05 06:53 PM
Joined: Sep 2003
Posts: 1,871
onebadtrooper Offline OP
Body Damage is Cool
well the look of it hasn't changed much, but i got pretty much all of it welded. I still have to make some braces for behind the shackle tabs. The shackle tabs are 3/4" thick, That should be plenty strong. I have alotof grinding and finishing to do <img src="/forums/images/graemlins/shiner.gif" alt="" /> Heres a few pics. [Linked Image]
[Linked Image]


89 trooper, tera low t-case gears,5.38's, 3" indy4xsus lift3"body lift,safari snorkle,warn winch,custom bull bar,custom rock sliders,warn hubs,35x13.50r15,custom rear bumper trooper pics
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