Well I started on the task of pulling my motor this past weekend, this is going to take forever <img src="/forums/images/graemlins/scared.gif" alt="" />
I spent 3 hours on Friday evening after work, and another 3 or so hours yesterday, and I still have a lot left to do.
Why does Mitsu use so many different size bolts? Most of that time was documenting what bolt went where... <img src="/forums/images/graemlins/rolleyes.gif" alt="" />
I have all the wireing disconected, all the fluids drained, all the brackets from front of the motor are off (it's down to the timing covers), and the starter is out. That's it after 6 hours.. <img src="/forums/images/graemlins/angry.gif" alt="" />
All I have left is Exhaust, Fuel lines, throttle cable, tranny conections..
Ok on to my questions:
The truck was not in a running state when I started this so I could not start it to release fuel pressure, is there another way to do it or am I just going to make a mess?
What is the best order to remove the exhaust? I know I need to pull the Y-pipe, because it crosses directly under where I need to get at to take the torque converter bolts off from. I just didn't know of the best way to start. Should I start by discontecting them from the manifolds first or at the intermediate pipe?
And last but not least, do you need to pull the drive shaft to get to the drivers side motor mounts? The book says so but I haven't really looked at it yet, and figured when I was under there messing with the tranny I would just pull it then if need be.
You need to pull the pipe that connects to the driver side manifold, but you can leave the portion that connects to the passenger side manifold in place. I assume that is what you ment by the y pipe. Disconnect the pass side pipe that bolts to the manifold... then the connection at the Y that is under the tranny. Pull the exhaust back enough that you can then pull the pipe that goes up to the driver side manifold. That is the order I use at least. Install in reverse order. <img src="/forums/images/graemlins/smile.gif" alt="" />
Pulling the driveshaft is up to you. I dont, but it really makes for a tight squeeze with your hands. Coming out it is ok, but it makes it a pain in the arse to get the motor mount bolts back in later on. The tcase might leak a little if you pull it. Make sure to scribe it so you can put it back on the same way.
There wont be any major pressure in the fuel line. Just use a rag to get the stuff that spills out. No smoking.