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"maybe the internals on the common chamber are clogged". So I take off the EGR valve, with the engine running, and... no reaction at all. The engine continues to run.


huh, surely taking the EGR off a running engine would have some very noticable effect if things were not clogged. on the pre-93 intakes the EGR travels through a small passageway cast into the wall of the plenum and exits just behind & below the TB:
[Linked Image]
you can see how carboned up mine was after 100k. note the hump of the passageway going to the EGR mount.

there is also a 19mm plug bolt right next to the EGR - pulling that makes it easier to inspect/clean that end of the path, while obviously pulling the TB is the only way to check out the exit end.

although I don't think that would explain a low idle. when you manually depress the EGR, it stumbles/stalls because you are opening the loop & pulling in exhaust at low rpm, correct? so a really low idle, if EGR related, would point to the valve(and path) always being open.


2.6 Trooper
2.0 Impulse Turbo