I have started repairing my 92 Toyota Std cab. I got the frame repaired, replaced the starter. Now a new problem surfaced. The ignition key cylinder is jammed, I can not turn the key to start the truck.

I can not find my manual since my move. I am trying to remove the cylinder to clean it up or replace it. Can someone tell me how to remove the key cylinder from the ignition assembly?? I have the whole lower dash removed.

Thanks in advance,
Dan

On my '85, remove the cover trim around the column. Insert the key and turn it slightly to unlock it, then press the release button below the lock and pull out the lock assembly.

I once was not able to turn the key at all. I sprayed a buncha wd-40 in the keyhole and it instantly freed everything up. Worth a shot before you pull it..

-Scerb

I tried PB Blaster and no movement. I beleive the main problem is the locking steering mech. is jammed.

This is is why the key will not turn to release the cylinder. I tried wiggling, tugging and jerking the wheel back and forward. Looks like the best route is to completely remove the steering column and dremel slots in the tamper-proof bolts and removing the steering locking mech. completely. You guys have a better idea, I'm up for it?

Thanks,
Dan

One of those small common tip screwdrivers. I had a rig sitting over at a guy's house, he was being a jerk, and wouldn't give me back the key to the truck, but yet wanted the truck out of the way.

I was ready for this; took the cylinder out of another rig of mine and brought it with. Took some work and patience, but got that thing popped out, put the other assembly in, and towed it away. Gave the guy the finger as we pulled out. <img src="/forums/images/graemlins/butwiggle.gif" alt="" /> <img src="/forums/images/graemlins/nana.gif" alt="" />

You'll need a paperclip too, to push in on the retainer button while you work it with the screwdriver.

look at the bottom of the switch there is a little button that you have to push in (with the key in the acc position). if you cant get it to move at all take a punch about the size of the button and give it a good (fair) smack and the cylinder will then slide out.

Some things to try if your ignition lock cylinder won't turn:

1: Move the steering wheel back and forth while turning the key. If the wheel is hard aginst the stop, it can jam the lock cylinder.

2: Try another key. Your key can wear over time. The dealer can make up a new key for you when given the VIN.

3: Lubricate the lock. A pin may be stuck. Use graphite, or silicone or teflon spray. Don't use WD-40 as this dries up and leaves a sticky residue.

4: Turn the key to the accessory position (if you can) and push in the pin on the housing to pop the lock cylinder out. You can get a locksmith to repair it or buy a replacement.

5: If you can't turn the key after trying all the above, hit the retaining pin with a hammer and punch and it will sometimes come out even with the key not in the accessory position. Or you can drill the lock out.

6: Call a locksmith.

Hope this helps.