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If the coil is visibly arcing, I'd guess there may be a crack in the coil case. Try spritzing some water on the coil while it's running. You can try replacing the coil wire to see if it helps, but it sounds more coil related to me. Someone else may have a better suggestion.

Frank

Yeah it is visible arching, but I never really saw it before until the hood was off when trying to start the truck after the install, that is when I noticed the arching. However it is pretty interesting to be sitting in the drivers seat and watching the coil fire every time!!!! <img src="/forums/images/graemlins/scared.gif" alt="" />

John Pszenyczniak
67 Mustang Coupe
95 Firebird Formula
05 Ram hemi 4x4
91 Montero RS LWB w/ 320k miles before rebuild, 900 down and its still kicking!!!