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Replace clutch at same time as Teralow install? #665472 11/11/05 10:31 PM
Joined: Jun 2000
Posts: 3,702
BigSwede Offline OP
Roll Me Over
Opinions please...clutch is probably original, 111K miles. Working just fine, but it has been suggested as something I "might wanna do" while in there for the Teralows. Kinda like doing the water pump during timing belt replacement...


Steve Carlson - 95 Trooper LS expo rig
Serenity now!
Re: Replace clutch at same time as Teralow install? [Re: BigSwede] #665473 11/11/05 10:42 PM
Joined: Oct 2001
Posts: 4,016
strawmyers Offline
Isuzu Moderator
With that kind of mileage on the original clutch, if I were going to drop the tranny anyway and could afford the extra expense, I'd just go ahead and do it now. Short of some kind of malfunction or trail damage, you'd probably never have to worry about putting another clutch in the entire time you own the truck.


Sean Strawmyer
Back and ready to rock...... crawl.

From Indiana or surrounding states and interested in wheelin'? Check out www.mwior.com

Re: Replace clutch at same time as Teralow install? [Re: strawmyers] #665474 11/11/05 11:09 PM
Joined: Sep 2003
Posts: 1,871
onebadtrooper Offline
Body Damage is Cool
Same here. It would suck if you got everything back together, and a few months later have the clutch go out <img src="/forums/images/graemlins/scared.gif" alt="" />


89 trooper, tera low t-case gears,5.38's, 3" indy4xsus lift3"body lift,safari snorkle,warn winch,custom bull bar,custom rock sliders,warn hubs,35x13.50r15,custom rear bumper trooper pics
Re: Replace clutch at same time as Teralow install? [Re: BigSwede] #665475 11/11/05 11:29 PM
Joined: Sep 2004
Posts: 106
J
Jessica Offline
Wheeler
If its your first time with the Teralows, things will go significantly easier if you drop the tranny and install the Tera's on the bench... thats what I would recommend... especially in light of your clutch mileage.

-Rob

Re: Replace clutch at same time as Teralow install? [Re: Jessica] #665476 11/11/05 11:38 PM
Joined: Jan 2005
Posts: 1,528
barak Offline
Body Damage is Cool
Hopefully you get lucky and your clutch isn't seized to the input shaft like mine was <img src="/forums/images/graemlins/scared.gif" alt="" /> I broke mine and a puller trying to get it out , andnow have to replace the clutch sleeve and hub assembly , worth 250 from the dealer. <img src="/forums/images/graemlins/evil.gif" alt="" /> read my post about the trouble I had getting that puppy out , it was a real challenge to do.I'm glad I had a spare transfer ase to do this with , and also I didn't have it at the shop and have them do it and encounter the same problem.Not fun at 75 an hour shop labour.Its pretty easy once the input shaft is out to change the idler gear , and will be easy to put it back together once I get the parts.


1996 Jeep Grand Cherokee 5.2 with mods.Hughes Air gap intake , 52MM TB , ford injectors, 2 3/4" lift, Doug Thorley headers , HID headlights with LED , HID fog lights , glow gauges , a few others
Re: Replace clutch at same time as Teralow install? [Re: barak] #665477 11/12/05 03:29 PM
Joined: Apr 2002
Posts: 2,529
Bigpoppax2 Offline
Roll Me Over
If you can plan it that way. The Tera install would go much smoother, if the tranny is out. I've done three (MUA-5's) in the truck. But, if the clutch needs done then it would be so much eaiser.

Joe


A gun in the hand is better than a cop on the phone.

98 Passport 33's, Supercharged, Calmini Bumper, rockbars, diff drops, Teralows, 4.77's, Aussie and ARB lockers, Safari snorkel, Optima red top.
Re: Replace clutch at same time as Teralow install? [Re: Bigpoppax2] #665478 11/12/05 03:54 PM
Joined: Aug 2000
Posts: 2,074
W
Wareagle Offline
Body Damage is Cool
Steve: I'd replace too. The clutch will probably have plenty of material left, but the throwout bearing is probably nearing its useful life.


Mark-95Trooper,fr LockRight,rr LSD,5spd,TeraLow,Indy tierods&QD sways,CO2, RS9000Xs,OME912&2.5"spacers,1"BL,ARB w/Warn M8000,OBT rear bumper&sliders. Pics indy4x
Re: Replace clutch at same time as Teralow install? [Re: Wareagle] #665479 11/12/05 09:59 PM
Joined: Jun 2000
Posts: 3,702
BigSwede Offline OP
Roll Me Over
Thanks all for your input...I guess it only make sense. I will be relying heavily on Mike Walter's experience for this install, not sure but I think he prefers to do it on the vehicle if you can make room...I hope to get 4 wheel ramps and get the thing up high so we can work under there relatively easily.

I'm still hazy on why the other end of the tranny (clutch) has to get involved with the transfer case gear swap anyway, but I'll take your guys word for it for now. I'm sure it will make sense once I get into it...


Steve Carlson - 95 Trooper LS expo rig
Serenity now!
Re: Replace clutch at same time as Teralow install? [Re: BigSwede] #665480 11/12/05 10:30 PM
Joined: Sep 2003
Posts: 1,871
onebadtrooper Offline
Body Damage is Cool
If your going to do it in the truck, theres really no need to replace the clutch unless you want to remove the tranny to do so. If you've got the spare tires, this makes it alittle easier while working under it
[Linked Image]


89 trooper, tera low t-case gears,5.38's, 3" indy4xsus lift3"body lift,safari snorkle,warn winch,custom bull bar,custom rock sliders,warn hubs,35x13.50r15,custom rear bumper trooper pics
Re: Replace clutch at same time as Teralow install? [Re: BigSwede] #665481 11/13/05 01:58 AM
Joined: Apr 2000
Posts: 7,268
mlclark Offline
Isuzu Moderator
*****
Steve-

Here is a way to look at it. Do you HAVE to replace the clutch because you install Tera gears? No

Should you? Maybe.

If you are having a shop do the work (I don't think you are.), then do the clutch.

If you are doing the work yourself (or a friend, i.e. Mike) then leave it unless you drop the tranny. Even then, only if you want to or it looks like it needs it.

Why, you ask? Because if the labor for replacing the clutch is free (yours or a friends) then you can do the clutch whenever it dies. If you are paying for the labor to drop the tranny then the cost of the clutch is marginal.

FWIW, I did not replace the clutch when I did the Teras (I think). Dropping the tranny and replacing the clutch is really no big deal if you have a friend, or a jack to do it with.

Good Luck,
Michael

Good Luck,
Michael

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