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91 'Yota 4x4 Brake Rotor Replacement Help #707569 03/18/06 10:56 PM
Anonymous
Unregistered
Lookin for help here.

I have a '91 Toyota 4x4 PU. I had one of the right front brake caliper pistons sieze up, and I now need to replace the caliper and rotor. I have the front end disassembled to this point:

Wheel and caliper is removed.

Front locking hub is removed (cone washers were a booger!).

I'm at the point of removing the hub from the axle, and I want to grease the wheel bearings while I'm in there. I'm now looking at what appears to be about a 54mm nut, with some sort of clip or locking mechanism behind it that is keeping it from rotating. How do I get this nut removed?

Another question. This truck has almost 200,000 miles on it. I notice that the front axle stub (the splined part that extends through the hub and engages the Aisin locker, has about a 1/16" degree of up and down and side to side play in it with the locker removed. Is this normal? Is there a bushing or bearing that needs to be replaced? I didn't notice any play when the Aisin locker was still bolted on.

Last edited by tpelle; 03/19/06 05:05 PM.
Re: 91 'Yota 4x4 Brake Rotor Replacement Help #707570 03/19/06 02:21 AM
Joined: Jan 2000
Posts: 10,859
little_joe Offline
Former Admin
*****


4x4Wire's Toyota Section
1995 FZJ80 LandCruiser - 3 locking diffs, +200k mi, JD HIR's, 285/75R16 Nitto TG's
Olde North State Cruisers
Re: 91 'Yota 4x4 Brake Rotor Replacement Help #707571 03/19/06 09:41 AM
Joined: Oct 2005
Posts: 1,287
4WD22R Offline
Body Damage is Cool
Marlin sells the socket you're lookin for......or you could just use a hammer and a chisel to get it off.....


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22R
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Re: 91 'Yota 4x4 Brake Rotor Replacement Help #707572 03/19/06 10:01 AM
Joined: Oct 2002
Posts: 15,887
kewlynx Offline
Toyota & Classifieds Moderator
*****
54mm or 2-1/8" socket, with a 1/2" to 3/4" drive adapter. Joe gave you the link. The CV axle end just kind of floats thru the hub; it's fine.

If the rotor is coming off, then you'll want to pack the spindle assembly bearings while it's apart.

Have fun; do ONE SIDE at a time.


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Re: 91 'Yota 4x4 Brake Rotor Replacement Help [Re: 4WD22R] #707573 03/19/06 03:47 PM
Joined: Aug 2004
Posts: 39
V
vtown Offline
Getting the Wheeling Fever
Quote
Marlin sells the socket you're lookin for......or you could just use a hammer and a chisel to get it off.....


Yeah, I used the hammer/punch technique myself. Worked fine since the nuts aren't all that tight. Saved me the trip to sears and the $20 that socket prolly costs.....

On that locking washer, just need to bend the tabs straight and viola, you can loosen the nuts.

Enjoy

Re: 91 'Yota 4x4 Brake Rotor Replacement Help [Re: vtown] #707574 03/19/06 05:10 PM
Anonymous
Unregistered
OK, thanks guys. I actually found the web site referenced above, and pretty much have it all apart now.

I'm trying to get the rotor off of the hub, now. With the locked-up caliper piston, it got pretty hot. It's also pretty rusty. I'v it all on my bench now, and am soaking the hub/rotor assembly in penetrating oil now, hoping to break 'er loose.

New parts are on order.

Hope to have her back together next weekend.

BTW, I was able to get the wheel bearing nuts loose with just a channel-lock.

I think I'm going to buy the proper-size socket today. I find that, once you buy that special tool you need, you will never have to perform that job again.


Moderated by  4Crawler, 4x4Wire, kewlynx 







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