Here is what a few of the guys over on PBB have done to get them out after trying a lot of different methods.

Here is the thread:

http://www.pirate4x4.com/forum/showthread.php?t=427096&highlight=crank+bolt

Here is how one person got his out:

"I had one about a year ago that gave me all kinds of problems. Tried everything. Finally had to grind the washer off.

The washer thats built into the bolt is actually a spring washer and is what causes these to be such a pain in the ass, it's not the threads.

Once you get rid of the spring tension she will back right out with your fingers."

First cut

[Linked Image]

getting it out

[Linked Image]

David Fritzsche
1990 Ex-Cab V-6,5-speed, with a few mods
04.5 CTD Dodge 2500 Ram--Tow Rig
Roseville, CA

"Serenity through Sobriety"