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Re: Anyone put a fully shifted case in a 2nd gen? [Re: anubis] #719058 05/02/06 01:40 PM
Joined: Apr 2002
Posts: 2,529
Bigpoppax2 Offline OP
Roll Me Over
Quote
where you going to run the extra lever to Joe.


It won't be an extra lever. It will replace the existing lever. I was concerned about the interior clearance and shifting the t-case, as the one in it now is just a straight fore and aft throw. Jerry has told me the overseas Rodeos with the same interior have the older style t-cases in them. Just us lazy Americans want the thing to be shifted for us.

Joe


A gun in the hand is better than a cop on the phone.

98 Passport 33's, Supercharged, Calmini Bumper, rockbars, diff drops, Teralows, 4.77's, Aussie and ARB lockers, Safari snorkel, Optima red top.
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Bigpoppax2] #719059 05/02/06 03:28 PM
Joined: Sep 2002
Posts: 336
slappy Offline
Mudrunner
Quote
Jerry has told me the overseas Rodeos with the same interior have the older style t-cases in them.


Wow. That would seem to me to be a really compact short-throw shifter. The area does seem cramped, doesn't it?

Post some pics when you decide to get on this, as I'd like to see how you deal with the plate you have to fab up (and I know for a fact that your fab skills are *much* better than mine! <img src="/forums/images/graemlins/shiner.gif" alt="" /> <img src="/forums/images/graemlins/notooth.gif" alt="" />)


-john

99 Rodeo 3.2L 4WD

Re: Anyone put a fully shifted case in a 2nd gen? [Re: slappy] #719060 05/03/06 01:26 AM
Joined: Apr 2002
Posts: 2,529
Bigpoppax2 Offline OP
Roll Me Over
The only thing I'm going to have to fab is a cover plate with a few pieces of round stock welded to the plate so it will keep the shift ring locked.

I'm going to tear into it as soon as I get the t-case from Andre (Starchild).

Joe


A gun in the hand is better than a cop on the phone.

98 Passport 33's, Supercharged, Calmini Bumper, rockbars, diff drops, Teralows, 4.77's, Aussie and ARB lockers, Safari snorkel, Optima red top.
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Bigpoppax2] #719061 05/03/06 02:25 AM
Joined: Feb 2004
Posts: 965
Starchild Offline
Rock Warrior
The case should be the first thing out of the truck this weekend. Do you think you'll need the adapter? Not like I'll be needing it <img src="/forums/images/graemlins/smile.gif" alt="" />

You sure you won't miss the campground install? It's tradition with this case <img src="/forums/images/graemlins/wink.gif" alt="" />


"SERENITY NOW!"

1995 Passport - TH700R4 - Twin-sticked Dana300 w/tera 4:1 - Leaf sprung SAS w/Dana 60/14BFF - 38.5x11 Boggers - DOR bumper w/ MM SE9500
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Starchild] #719062 05/03/06 01:20 PM
Joined: Apr 2002
Posts: 2,529
Bigpoppax2 Offline OP
Roll Me Over
I don't think I'll need that adapter. Tad has bolted up a 94 Trooper case to a 99 Rodeo Auto tranny. So I'd say I'll be fine. I will say keep it for me just in case, but it's probably scrap.

Joe


A gun in the hand is better than a cop on the phone.

98 Passport 33's, Supercharged, Calmini Bumper, rockbars, diff drops, Teralows, 4.77's, Aussie and ARB lockers, Safari snorkel, Optima red top.
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Bigpoppax2] #719063 05/03/06 11:21 PM
Joined: Dec 2000
Posts: 414
Rodayo Offline
Mudrunner
Keep us up to date. I'm curious as to the feasibility of that type of shifter being added to my '04 (I realize it is a different tranny, but the more info the better).

- Jim


1996 Rodeo - 3.2L, 5sp., ARB Bull Bar, Rancho 9000x, Eclipse sound
2004 Rodeo - 3.5L DI, Auto
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Rodayo] #719064 05/17/06 08:13 PM
Joined: Dec 2000
Posts: 414
Rodayo Offline
Mudrunner
The more I think about the possibility of swapping a gear-driven transfer case (with Tera Lows in it) into my 2004, the more I like it. A couple of questions (keeping in mind that I know next to nothing about transfer cases):

Assuming (and it may be a big assumption) that a gear driven case is a direct bolt up, what else needs to be done?

Are there any electronics involved?

What about the length of drive shafts?

Since this has never been done before (at least for a 2004 Rodeo), I don't expect any definitive answers, but I'd like to keep this dialogue moving and hopefully get an idea of how complicated (and expensive) of a project this could become.

Thanks!

- Jim


1996 Rodeo - 3.2L, 5sp., ARB Bull Bar, Rancho 9000x, Eclipse sound
2004 Rodeo - 3.5L DI, Auto
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Rodayo] #719065 05/22/06 02:39 AM
Joined: Apr 2002
Posts: 2,529
Bigpoppax2 Offline OP
Roll Me Over
I know for a fact on mine it will be a bolt in. I will just need to put a custom cover on the vaccum disconnect to hold it "in" all the time. I have manual hubs so it won't really matter to me.

The driveshafts will bolt up.

On your 2004 I'm not sure what t-case you have. If it's the same as mine it will be a direct bolt in. The only thing I need to do is make my 4wd light work. It will be a minor issue.

I took my case out tonight, getting ready for the Tera case.

Joe


A gun in the hand is better than a cop on the phone.

98 Passport 33's, Supercharged, Calmini Bumper, rockbars, diff drops, Teralows, 4.77's, Aussie and ARB lockers, Safari snorkel, Optima red top.
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Bigpoppax2] #719066 05/22/06 08:01 PM
Joined: Dec 2000
Posts: 414
Rodayo Offline
Mudrunner
I've got the chain-driven transfer case (not sure who makes it) that is hooked up to the aisin-warner tranny that was used for 2004 only.


1996 Rodeo - 3.2L, 5sp., ARB Bull Bar, Rancho 9000x, Eclipse sound
2004 Rodeo - 3.5L DI, Auto
Re: Anyone put a fully shifted case in a 2nd gen? [Re: Rodayo] #719067 05/22/06 08:24 PM
Joined: Apr 2002
Posts: 2,529
Bigpoppax2 Offline OP
Roll Me Over
You'd have to look at the bolt patterns and take some measurments to see if they would be compatable.


A gun in the hand is better than a cop on the phone.

98 Passport 33's, Supercharged, Calmini Bumper, rockbars, diff drops, Teralows, 4.77's, Aussie and ARB lockers, Safari snorkel, Optima red top.
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