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Transfer Case Removal #723535 05/15/06 04:51 AM
Joined: Nov 2005
Posts: 83
CheviHemi Offline OP
Getting the Wheeling Fever
Still haven't figured out how to get the search on this forum to return pertinant results...any tips or tricks to what I might be doing wrong?

Anyways, Tuesday I am going to be pulling my stock transfer case and swapping in a Marling 4.7:1 case. In the factory service manual and the Hayes manual they both say to completely pull the transmission and t-case out at the same time. I am thinking that this is probably like alot of the instructions and makes for more work than needed.

First Question: Can I support the tranny and just pull out the transfer case and swap in the new one?

Second Question: Is there any particular oil I should use (synthetic/regular) in the 75w90 weight?

Thank you very much!! I cant wait to try out the lower crawl ratio.

~Eric


Red 1996 S10 Zr2 (Semi-Retired Wheeler)
'84 Toyota on 36's (Project in the Making)
Re: Transfer Case Removal [Re: CheviHemi] #723536 05/15/06 05:13 AM
Joined: Apr 2000
Posts: 4,230
OOP'S Offline
Roll Me Over
1. Yes

2. I have been running 75/90 Dino for seven years with no problems!!!


David Fritzsche
1990 Ex-Cab V-6,5-speed, with a few mods
04.5 CTD Dodge 2500 Ram--Tow Rig
Roseville, CA

"Serenity through Sobriety"
Re: Transfer Case Removal [Re: OOP'S] #723537 05/15/06 06:17 AM
Joined: Nov 2005
Posts: 83
CheviHemi Offline OP
Getting the Wheeling Fever
Thanks much!!

~Eric


Red 1996 S10 Zr2 (Semi-Retired Wheeler)
'84 Toyota on 36's (Project in the Making)
Re: Transfer Case Removal [Re: CheviHemi] #723538 05/15/06 06:30 AM
Joined: May 2006
Posts: 47
2ndGenToyotaFan Offline
Getting the Wheeling Fever
Prop up the tranny and pull the crossmember, drive shafts, and the speedo cable. Get a few cardboard boxes that fit inside each other and you can just help it down onto them if you're working by yourself (I always seem to be.....). If you have a helper the tcase should be easy to manage.


Jerod

89 4Runner, 282k miles. "I gotta have more cow bell"
Re: Transfer Case Removal [Re: 2ndGenToyotaFan] #723539 05/15/06 11:50 AM
Joined: Dec 2000
Posts: 882
M
missouriman Offline
Rock Warrior
use a ratchet strap under the transmission.
pull your fill plugs before you pull the drain plugs.
next bring your old transfercase to the dakota territory challenge and give it to me.


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