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Re: G-Raider 3.0L Supercharger Project [Re: 87Montero] #726101 11/29/07 01:35 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
It's on there. It's the aluminum piece the oil filter and oil sender go on. Bottom left in the second picture.


Fasteddy's advice is occasionally sound...
Re: G-Raider 3.0L Supercharger Project [Re: hazy_daze] #726102 11/29/07 03:00 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
Yep - the cooler lines go to the oil filter adapter.

I've also installed the thermostatic valve in place of the plug. The plug had a flat washer as a seal, but that seal doesn't work with the valve.... and the parts manual does not show a seal of any kind. I hope it doesn't leak.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: G-Raider 3.0L Supercharger Project [Re: FrankR] #726103 11/29/07 04:51 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline
Roll Me Over
*****
Quote

[Linked Image]


Awesome <img src="/forums/images/graemlins/kewl.gif" alt="" />


OK, OK I'm a sad man <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: G-Raider 3.0L Supercharger Project [Re: Mad_Scientist] #726104 12/03/07 02:02 AM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
Two days of heavy-duty wrenching with a few football and <img src="/forums/images/graemlins/cheers.gif" alt="" /> breaks... at a leisurely pace... and with Brendan's help got a lot accomplished this weekend. <img src="/forums/images/graemlins/kewl.gif" alt="" />

We installed the engine, exhaust, A/C compressor, P/S pump, starter, alternator, engine oil cooler lines, front prop shaft.... reworked the transmission linkage, filled the t-case, reworked the fuel rails for hopefully the last time - this time JB Weld was used as a thread sealant - don't think they'll leak now. <img src="/forums/images/graemlins/wink.gif" alt="" />... made/installed a clamp to keep the heater hoses from rubbing the back of the blower plenum.... the injectors and fuel rails are in.... finished up a couple of AN fuel fittings - the dual-feed fuel system is now complete except for the return line clamp.

Brendan did a lot of the heavy work while I played foreman - he's a great helper! <img src="/forums/images/graemlins/kewl.gif" alt="" />
[Linked Image]
[Linked Image]

I'm sending the radiator out tomorrow to have a 3-row core put in.... still need to complete the engine sensor/ECU/ignition wiring, build an injector harness before it'll be ready... shouldn't be long now.

Thanks, Brendan! <img src="/forums/images/graemlins/kewl.gif" alt="" />

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: G-Raider 3.0L Supercharger Project [Re: FrankR] #726105 12/03/07 05:44 AM
Joined: Nov 2003
Posts: 5,690
87Montero Offline
Trail Leader
***
You're welcome! Glad to help.

PS. Steelers won 24-10

It's a good day <img src="/forums/images/graemlins/kewl.gif" alt="" />


1999 Mitsu Montero - Crappy Weather
1992 Isuzu Pickup - Zombie Apocalypse
2008 Saturn Sky Redline - Nice Weather
Re: G-Raider 3.0L Supercharger Project [Re: 87Montero] #726106 12/07/07 06:24 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
The injectors I chose are Denso 325cc/min - originally used on '89-'92 Ford Probe/Mazda MX-6 2.2L turbo cars. Apparently that's the only application and at first glance require a typical square L-Jetronic connector as used on the Gen1 Montero and many other applications - but the lower reference notch is offset to the side - and not the side that most similar connectors use. <img src="/forums/images/graemlins/scared.gif" alt="" /> The standard connectors can be forced on - but I guess Brendan's been hanging around me too long because he insisted that I find the correct connector. <img src="/forums/images/graemlins/wink.gif" alt="" />

Finding the connectors was tough..... 2 days of junkyard combing convinced me that there weren't any of those cars in the yards. I finally spied the correct connector on the front of a '90 Nissan 240SX engine... used as a CLT connector. Got 1 from that yard, 2 from another yard, found the same arrangement on a B-2800 truck in a 3rd yard and finally got 6 of the little buggers and made a new injector harness, wired for bank-fire - 1/3/5 and 2/4/6. <img src="/forums/images/graemlins/kewl.gif" alt="" /> Curtis will probably approve, since the butt splices are crimped, soldered, shrink wrapped - connectors have low-profile rubber boots from a Nissan truck - harness taped, covered with split-loom and taped again - and joined with a GM weatherpak connector. <img src="/forums/images/graemlins/kewl.gif" alt="" /> I don't think weather will bother this harness, but I wouldn't want to be the one who takes it apart. <img src="/forums/images/graemlins/lol.gif" alt="" />

The search also turned up a perfectly good cover for the fusible link box - something no longer available from the dealer and very hard to find in good condition. I need to clean off the crud, though:
[Linked Image]

Curtis is right about the GM weatherpak connectors.... the ones I cut from an old car had absolutely no oxidation on the wires... they were bright copper and looked almost new 2" from the connector. <img src="/forums/images/graemlins/kewl.gif" alt="" />

Hopefully, the fuel system is now complete:
[Linked Image]
[Linked Image]
[Linked Image]

Now, for the fun of wiring the sensors and distributor. <img src="/forums/images/graemlins/zombie.gif" alt="" />

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: G-Raider 3.0L Supercharger Project [Re: FrankR] #726107 12/08/07 08:15 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
Drilled/tapped/counterbored a hole in the side of the discharge plenum for the GM IAT sensor and drilled/tapped a mounting location for the detonation sensor connector mounting bracket:
[Linked Image]
[Linked Image]

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: G-Raider 3.0L Supercharger Project [Re: FrankR] #726108 12/08/07 09:29 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
All I can say is WOW, Frank. Every time you post up, it's like a work of art, and we're watching the sculptor....


That being said, when you're done, you're going to patent this and form a kit, right? <img src="/forums/images/graemlins/wink.gif" alt="" />


Fasteddy's advice is occasionally sound...
Re: G-Raider 3.0L Supercharger Project [Re: hazy_daze] #726109 12/08/07 11:16 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
Thanks, Larry -

I don't think it's possible to make a kit from this accumulation of "stuff". <img src="/forums/images/graemlins/notooth.gif" alt="" />

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: G-Raider 3.0L Supercharger Project [Re: FrankR] #726110 12/09/07 12:38 AM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
Well, dang <img src="/forums/images/graemlins/lol.gif" alt="" />


Fasteddy's advice is occasionally sound...
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