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Front tube bumper with multi mount winch #730817 06/13/06 05:27 AM
Joined: Aug 2001
Posts: 1,520
Robinhood150 Offline OP
Body Damage is Cool
Ever since one particular snow run with my friend, I've wanted a multi mount winch. However, I knew the drawbacks too...I didn't want it sticking out too far. So I came up with a way to tuck the winch in as close as a normal winch bumper but yet still able to move it to the rear hitch. By the way, this is the first time any of us bent any tube. The bends came out surprisingly well.

[Linked Image]

I got hitch material (sort of) and welded it to the winch mounting plate then fabbed a cradle to wrap around the mount. The winch mount sits in the cradle with 2 hitch pins securing it to the rest of the truck.
[Linked Image]

The winch slips in from the top.
[Linked Image]

Here's the finished product
[Linked Image]

To move it to the back I use 2x2 tube and slide it into the winch bracket.
[Linked Image]

[Linked Image]

And then just plug it into the hitch receiver in the rear.
[Linked Image]

[Linked Image]

[Linked Image]

I still need to get the wire and wire it all up.

Here are more pictures of the build up: http://www.robinhood4x4.com/gallery2/Front%20bumper/
This is best viewed with IE so you can see the thumbnails.


Steve
My Website ||Gettin' off 4wheel drive club member
'93 4Runner V6 4x4 auto tranny
If you have to ask about a SAS, you're not ready for it.
Re: Front tube bumper with multi mount winch [Re: Robinhood150] #730818 06/13/06 12:07 PM
Joined: Feb 2004
Posts: 396
Ganoid Offline
Mudrunner
Ummm... Wow <img src="/forums/images/graemlins/kewl.gif" alt="" />
That's pegging the cool meter in my opinion.
Now I gotta go back and rethink my winch bumper again <img src="/forums/images/graemlins/confused.gif" alt="" />

Last edited by Ganoid; 06/13/06 12:07 PM.

90 Xcab V6
3.0 Rebuilt/Balanced
P/P w/OS valves
Downey Hdrs,Jacobs Ign
5.29's,Tru Trac+Lockright
4"TG SAS+Rear Kit on 35's
(DOA Racing = $1200 lesson <img src="/forums/images/graemlins/angry.gif" alt="" />)
www.performancecylinderheads.com
Re: Front tube bumper with multi mount winch [Re: Ganoid] #730819 06/13/06 04:16 PM
Joined: Sep 2003
Posts: 1,686
Staceman Offline
Body Damage is Cool
x2

Practicality and execution is awesome!


85 4Runner - With NEW Marlin 4.7 Gears!! It's a whole new beast!
Re: Front tube bumper with multi mount winch [Re: Robinhood150] #730820 06/13/06 04:18 PM
Anonymous
Unregistered
Very Cool! doesn't look removable, but is. clever

Re: Front tube bumper with multi mount winch #730821 06/13/06 05:19 PM
Joined: Feb 2001
Posts: 3,935
bkg Offline
Roll Me Over
very nice design...

one criticism. You're only using 6 points to mount the bumper, and 4 of them are on the outside of the body mount (if I see clearly). I'd consider useing additional mounts on the front cross member to help reduce the stress on the body mounts.


Brian K. Gallus
I have nothing important to say.
Re: Front tube bumper with multi mount winch [Re: bkg] #730822 06/13/06 05:57 PM
Joined: Mar 2006
Posts: 23
B
BRreddog Offline
Need a Spot
Too Cool!!!! Only problem is you just gave away a million dollar idea.


'86 22R Bored .080", Stroked 5.5mm, LC header, Downey 2.25" SS exhaust, 33" SST Coopers, 4W disk brakes, T-Case brake, PRP Seats
Re: Front tube bumper with multi mount winch [Re: bkg] #730823 06/13/06 06:51 PM
Joined: Nov 2003
Posts: 116
TOY4ICK Offline
Wheeler
This is EXACTLY what I've been looking for. Where do I place my order? <img src="/forums/images/graemlins/kewl.gif" alt="" />


'86 4Runner SR5 - 22R-EB with V-6 Throttlebody, 2" 4Crawler B.L., Ball Joint Spacers, Rock SliderZ, TJ Coils, 5.29's, Rear Locker, 33" Duratracs
Re: Front tube bumper with multi mount winch [Re: Robinhood150] #730824 06/13/06 07:11 PM
Joined: Dec 2003
Posts: 836
abnormaltoy Offline
Rock Warrior
Good idea!


I would rather suffer the consequences of a Conservative?s error, than suffer the consequences of a Socialist's intent.
Re: Front tube bumper with multi mount winch [Re: bkg] #730825 06/13/06 07:32 PM
Joined: Aug 2001
Posts: 1,520
Robinhood150 Offline OP
Body Damage is Cool
Thanks everyone. If I were to do it over again, I would make the winch load from the front instead of through the top. Less lifting that way.

Brian, you're the second person to comment about the bolts, I need to get a picture from the front. There are actually 8 bolts holding it on, with the option of a 9th. There are 4 in tension and 4 in shear and the front captured nuts have been reinforced with a 1/4" plate like the front range plate.

On a side note, it's fricken tough to find metric graded bolts around here. I had to special order from Fastenal and they only had those allen head bolts.

I also need to figure out a way to lock it down, not sure if the standard lockable hitch pins are long enough.


Steve
My Website ||Gettin' off 4wheel drive club member
'93 4Runner V6 4x4 auto tranny
If you have to ask about a SAS, you're not ready for it.
Re: Front tube bumper with multi mount winch [Re: Robinhood150] #730826 06/13/06 09:01 PM
Joined: Feb 2001
Posts: 3,935
bkg Offline
Roll Me Over
Quote
There are actually 8 bolts holding it on, with the option of a 9th. There are 4 in tension and 4 in shear and the front captured nuts have been reinforced with a 1/4" plate like the front range plate.


Very cool! <img src="/forums/images/graemlins/kewl.gif" alt="" />


Brian K. Gallus
I have nothing important to say.
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