Hello All,

I started to swap my 4.2 for a 4.0 and everyone at 4x4wire has been helpful with all the questions that IÆve had and I appreciate it. I have at least one more.
What I have done to this point is purchase service manuals for both the 91XJ and my 89YJ, tagged & labeled everything coming out of the XJ and everything in my YJ. I pulled both engines, changed the water pump on the XJ to a 91YJ so I can run a mechanical fan, swapped out the 4.2 fuel tank and replaced it with a 91YJ 4.0, put my YJ transfer case on the XJ AX15 transmission, purchased new motor & transmission mounts, purchased a 91YJ down exhaust pipe and a couple of other preventive maintenance items.

IÆm going to install everything tomorrow. The question I have is the XJ motor and transmission is about an inch longer than the YJ motor and transmission? will I need to modify my transmission skid plate, drive line, shift & 4x4 handles that enter the cab and drive lines? will I even have room in the engine compartment between the motor and transmission (fire wall). If all this needs to be changed can I just move my motor mounts forward about an inch? If I do that will I have enough clearance for my fan and radiator?
Or am I just over thinking this and itÆs all going to fit?

Any more information will appreciated.

Thanks,

Josephelk


89 YJ, 3.5" Black Diamond Lift, 33" tires, 8000lb Warn, 4.0 91 XY engine swap.