Extreme Terrain
4x4Wire Trail Talk Forums: Jeep, Toyota, Mitsubishi, Pajero, Isuzu, Kia, 4WD, 4x4, SUV, Off-Road and OutdoorWire Forums


Previous Thread
Next Thread
Print Thread
Rate Thread
Page 2 of 3 1 2 3
Re: Clutch not disengaging all the way??? [Re: ErikB] #772227 12/15/06 06:33 PM
Joined: Nov 2006
Posts: 86
rovers1973 Offline OP
Getting the Wheeling Fever
Great, thanks for all the info and the link. I'll check out those things this weekend.


91 SR5 Xtra Cab, 298000km, 4" lift, 56" rear springs, 33-12.5R15 BFG Mud-Terran T/A KM2.....and an '85 axle still waiting to go in.
Re: Clutch not disengaging all the way??? [Re: rovers1973] #772228 12/15/06 07:34 PM
Joined: Aug 2005
Posts: 58
K
krb90 Offline
Getting the Wheeling Fever
If the pressure plate is getting weak, you can "fix" it by giving the clutch more throw, but it is only a temporary fix. As the pressure plate weakens further, you will only be able to adjust so far until you run out of adjustment. So if you can get it to work by just adjusting the pedal and it starts to eventually get worse again, you'll know what the problem is.

This is all provided you have no leaks or bad seals in the master/slave cylinders.

Re: Clutch not disengaging all the way??? [Re: krb90] #772229 12/16/06 02:23 AM
Joined: Feb 2006
Posts: 93
A
AUSSiE78 Offline
Getting the Wheeling Fever
what about checking the slave cylinder to see if the hydraulic system is working right... have someone push in the clutch and look on the pass side where the slave cylinder is, see if the pushrod is actuating the clutch fork... that should tell you if it is internal or the hydraulic system.
AUSSiE


'88 4Runner
3.0, mod'd intake, dynomax exhaust, everything else stock.
Life will always go on....
Re: Clutch not disengaging all the way??? [Re: AUSSiE78] #772230 12/16/06 02:29 AM
Joined: Nov 2006
Posts: 86
rovers1973 Offline OP
Getting the Wheeling Fever
Wow, I sure love these forums. Everyone is so helpful and you guys know your stuff. I just finished bleeding the system and I did adjust the pedal freeplay slightly. It's working much better now. No problems going into any of the gears (even reverse is quiet as can be). Thanks to everyone who replied and saved me the trip to the shop
<img src="/forums/images/graemlins/cheers.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />


91 SR5 Xtra Cab, 298000km, 4" lift, 56" rear springs, 33-12.5R15 BFG Mud-Terran T/A KM2.....and an '85 axle still waiting to go in.
Re: Clutch not disengaging all the way??? [Re: rovers1973] #772231 12/16/06 08:18 AM
Joined: Dec 2006
Posts: 233
Vanishing_Point Offline
Wheeler
I know the problem has been solved, but for everyone else out there. The way I see it. The best way to separate hydralic problems from mechanical problems is to measure the distance the pushrod travels at the clutch release arm. Does anyone have the spec. on a properly functioning truck?

Re: Clutch not disengaging all the way??? [Re: rovers1973] #772232 12/16/06 02:13 PM
Joined: Apr 2006
Posts: 658
wsquaredodie Offline
Rock Warrior
*****
Good to know the hyds were the problem. Cheapest fix out there. Congrats


trafdlo
Clutch not disengaging [Re: AUSSiE78] #772233 01/10/07 04:34 AM
Joined: Nov 2006
Posts: 86
rovers1973 Offline OP
Getting the Wheeling Fever
Quote
what about checking the slave cylinder to see if the hydraulic system is working right... have someone push in the clutch and look on the pass side where the slave cylinder is, see if the pushrod is actuating the clutch fork... that should tell you if it is internal or the hydraulic system.
AUSSiE


OK, my clutch seems to have finally packed it in somehow. I cannot get it into any gear, and the pedal is very soft. I looked at the clutch fork where its pushed by the slave cylinder and it seems like the pushrod is coming out, but the fork is almost pushing back and down on an angle. There is play in the fork up and down as well? The slave cylinder seems to move in and out the full distance, but it doesn't seem to release the clutch. Any ideas?


91 SR5 Xtra Cab, 298000km, 4" lift, 56" rear springs, 33-12.5R15 BFG Mud-Terran T/A KM2.....and an '85 axle still waiting to go in.
Re: Clutch not disengaging [Re: rovers1973] #772234 01/10/07 04:43 AM
Joined: Feb 2006
Posts: 93
A
AUSSiE78 Offline
Getting the Wheeling Fever
same problem I had... haven't torn it apart yet, but i'm pretty sure the springs on the pressure plate are shot.

Time to drop the tranny! <img src="/forums/images/graemlins/nana.gif" alt="" />

AUSSiE


'88 4Runner
3.0, mod'd intake, dynomax exhaust, everything else stock.
Life will always go on....
Re: Clutch not disengaging [Re: rovers1973] #772235 01/10/07 06:48 AM
Joined: Apr 2000
Posts: 4,230
OOP'S Offline
Roll Me Over
Quote
Any ideas?
Replace the clutch, TO bearing, pilot bearing, and have the flywheel re-surfaced.


David Fritzsche
1990 Ex-Cab V-6,5-speed, with a few mods
04.5 CTD Dodge 2500 Ram--Tow Rig
Roseville, CA

"Serenity through Sobriety"
Re: Clutch not disengaging [Re: OOP'S] #772236 01/10/07 07:28 AM
Joined: Nov 2006
Posts: 86
rovers1973 Offline OP
Getting the Wheeling Fever
Quote
Quote
Any ideas?
Replace the clutch, TO bearing, pilot bearing, and have the flywheel re-surfaced.


Yeah, I had that done 50,000km ago. New CF Dual friction clutch, new TO bearing, new pilot bearing and had flywheel turned. Is it possible the clutch is worn out already?


91 SR5 Xtra Cab, 298000km, 4" lift, 56" rear springs, 33-12.5R15 BFG Mud-Terran T/A KM2.....and an '85 axle still waiting to go in.
Page 2 of 3 1 2 3

Moderated by  4Crawler, 4x4Wire, kewlynx 







4x4Wire Social:

| 4x4Wire on FaceBook |


OutdoorWire, 4x4Wire, JeepWire, TrailTalk, MUIRNet-News, and 4x4Voice are all trademarks and publications of OutdoorWire, Inc. and MUIRNet Consulting.
Copyright (c) 1999-2019 OutdoorWire, Inc and MUIRNet Consulting - All Rights Reserved, no part of this publication may be reproduced in any form without express written permission
You may link freely to this site, but no further use is allowed without the express written permission of the owner of this material.
All corporate trademarks are the property of their respective owners.

Powered by UBB.threads™ PHP Forum Software 7.7.3
(Release build 20190728)
PHP: 7.4.33 Page Time: 2.147s Queries: 16 (0.004s) Memory: 0.6406 MB (Peak: 0.7652 MB) Data Comp: Off Server Time: 2026-06-07 10:05:50 UTC
Valid HTML 5 and Valid CSS