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Oil Cooler Lines #784712 01/30/07 01:42 PM
Joined: Jan 2006
Posts: 108
DirtyOldTown Offline OP
Wheeler
Mine are leaking pretty bad. What's a common cause of this? I'd guess they leak at the fittings but I won't be able to get the truck up in the air until this afternoon and I'd like to get it fixed today. Anyone dealt with this? I did a search but found nothing specific. If I remember correctly the lines are connected with banjo fittings and copper washers/gaskets. Am I right? Thanks in advance.


'91 LWB, 31x10.5s, KYBs, A/T "I look like Robert De Niro, I drive a Mitsubishi Pajero" - Billy Bragg (not the original lyrics, but that's how he sang it when I saw him in Dublin in '04)
Re: Oil Cooler Lines [Re: DirtyOldTown] #784713 01/30/07 02:04 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
Roll Me Over
*****
I would expect the hoses are getting porous. They are a dealer item.
Check your transmission hoses when you are in there, they have metal pipes that rust through. Generic hose can work with them.
I would not expect rust to be a major issue for your area.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
Re: Oil Cooler Lines [Re: DirtyOldTown] #784714 01/30/07 02:11 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
Quote
If I remember correctly the lines are connected with banjo fittings and copper washers/gaskets. Am I right?


Yes.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: Oil Cooler Lines [Re: FrankR] #784715 01/30/07 08:25 PM
Joined: Jan 2001
Posts: 13,649
fasteddy Offline
Web Wheeler
*****
Quote
They are a dealer item


And if the dealer can't get them, or want's half a new car price for them, take them to a hydraulic hose shop and they'll cut off the hose and crimp, and crimp on new hoses on the old fittings, but spec hose for oil.


Not responsible for advice not taken...
Re: Oil Cooler Lines [Re: DirtyOldTown] #784716 01/30/07 08:40 PM
Joined: Jan 2004
Posts: 918
motero Offline
Rock Warrior
The banjo fittings are less likely to leak than the hose part.

Mitsubishiparts.net has them for 46 dollars each.


99 Montero....15mpg! Sold (so sad)
02 Jetta TDI....48mpg!
03 2500 Ram QCLB Cummins....18mpg
02 2500 Yukon XL, We out grew the montero, at least it has one locker.....13mpg (sold)
01 montero limited
Re: Oil Cooler Lines [Re: OldColt] #784717 01/30/07 08:44 PM
Joined: May 2002
Posts: 1,085
1987Raider Offline
Body Damage is Cool
Quote
I would not expect rust to be a major issue for your area.


They use an incredible amount of salt on the roads here -- my Raider is almost white with the stuff -- I can hear the sound of thousands of tiny salt teeth chewing the Raider into rust as I walk by it.... <img src="/forums/images/graemlins/zombie.gif" alt="" />


1987 Raider 2.6L Auto -- rebuilt, by hand, by me -- Bouncy Seat/LSD/Aisin Hubs -- CB/Whip Antenna --Jensen Stereo -- Fire extinguisher .
Re: Oil Cooler Lines [Re: 1987Raider] #784718 01/30/07 11:20 PM
Joined: Dec 2000
Posts: 6,896
sparkem Offline
Trail Leader
***
My lines are leaking bad too. Way bad. Like a quart every 500miles.

Question, will the bolts go back in the holes without the banjo fittings? As in I take the hoses off so I dont have to keep buying oil? Atleast the engine gets fresh oil all the time, and the oil keeps the rust away. Will a axle drain plug go in those holes?


I just want to tell you both good luck, and we're all counting on you.
Re: Oil Cooler Lines [Re: sparkem] #784719 01/30/07 11:42 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
Roll Me Over
*****
They are a M16x1.5 thread, I am thinking the axle drains might be M18, I could well be wrong.
You could make a spacer the height of the banjo to seal up the bolts when the hoses are removed.
You will also need to remove the oil thermostat, back out it's fitting remove the element and place it in a baggy and replace the cover.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
Re: Oil Cooler Lines [Re: OldColt] #784720 01/31/07 03:17 AM
Joined: Jan 2006
Posts: 108
DirtyOldTown Offline OP
Wheeler
Thanks for the replies. I didn't get a chance to get it up on the rack today. Tomorrow I'll clean everything up and then watch it leak. As far as the rust situation, it's actually pretty rusty. 1987Raider is right - I love Kentucky, but no one can drive in the snow here so they salt us to death, esp. in Louisville. We get an inch of snow and everyone pisses their pants. It's kind of ridiculous.


'91 LWB, 31x10.5s, KYBs, A/T "I look like Robert De Niro, I drive a Mitsubishi Pajero" - Billy Bragg (not the original lyrics, but that's how he sang it when I saw him in Dublin in '04)
Re: Oil Cooler Lines [Re: DirtyOldTown] #784721 01/31/07 03:46 AM
Joined: Jul 2001
Posts: 178
dwehbie Offline
Wheeler
Here is what I have done.
Mine were leaking very bad, the hoses were bad.
The banjo fittings were not leaking.
To get by, I cut the metal lines off and tapped out and screwed a plug in to the banjo fittings and put one of the modified banjo fittings where each oil cooler line was. Did not leak at all. I found a monty in the bone yard that had dry lines and installed them. They are dry. The dealer wanted about $70 per line. I was thinking about swaging the end of the metal lines and using transmission line hoses with two hose clamps at each fitting. I bet it would work just fine.


1996 Toyota T100
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