Extreme Terrain
4x4Wire Trail Talk Forums: Jeep, Toyota, Mitsubishi, Pajero, Isuzu, Kia, 4WD, 4x4, SUV, Off-Road and OutdoorWire Forums


Previous Thread
Next Thread
Print Thread
Rate Thread
Rear Disc headache 88 Pajero swb #794695 03/05/07 09:41 PM
Joined: Sep 2006
Posts: 9
S
skaught Offline OP
Need a Spot
Hello, i have been having a rough go trying to change the rear pads on my 88 pajero, it has rear disc, which is great however, i cannot get the brake pistons pressed back to accept the new pads.
Can these piston be pressed back with leverage or is there a trick to them?
i have tried pressing them back with a long bar (foot and a half) but they dont budge. i seem to remember hearing somwhere that they need to be screwed back but i cannot find that reference again. any help is appreiciated.

Re: Rear Disc headache 88 Pajero swb [Re: skaught] #794696 03/05/07 10:30 PM
Joined: Aug 2004
Posts: 576
JacknCoke Offline
Rock Warrior
Use a big C-Clamp and maybe a block of wood to push the piston back into the caliper. Keep an eye on your fluid level, and don't forget to pump the brakes a few times to reset the piston when you start the car back up. Otherwise nothing will happen when you try to stop that first time. <img src="/forums/images/graemlins/scared.gif" alt="" />

Re: Rear Disc headache 88 Pajero swb [Re: JacknCoke] #794697 03/05/07 11:09 PM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote
Use a big C-Clamp and maybe a block of wood to push the piston back into the caliper. Keep an eye on your fluid level, and don't forget to pump the brakes a few times to reset the piston when you start the car back up. Otherwise nothing will happen when you try to stop that first time. <img src="/forums/images/graemlins/scared.gif" alt="" />


This is what I do also. I use a big C clamp & a big flat metal plate to push it back in. IIRC the C clamp has something like an 8" opening. This way you apply even pressure across the entire piston.

You also have to be careful that the rubber dust protector folds up properly when the piston recedes. <img src="/forums/images/graemlins/kewl.gif" alt="" />


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: Rear Disc headache 88 Pajero swb [Re: skaught] #794698 03/05/07 11:51 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
Roll Me Over
*****
If I am correct these are a parking brake caliper?
The pistons are threaded internally and have recesses in there face for a tool to grab and twist them in.
I generally use a syringe with ATF to lubricate the piston, you can lift the dust seal to get a bit of lube in there also.
You can make a tool, buy one or use long nose pliers.

But please do not use a C clamp.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
Re: Rear Disc headache 88 Pajero swb [Re: OldColt] #794699 03/05/07 11:59 PM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote
If I am correct these are a parking brake caliper?
The pistons are threaded internally and have recesses in there face for a tool to grab and twist them in.
I generally use a syringe with ATF to lubricate the piston, you can lift the dust seal to get a bit of lube in there also.
You can make a tool, buy one or use long nose pliers.

But please do not use a C clamp.


Hmmm when examining mine recently I saw that it doesn't have a caliper for the parking brake as it uses the standard drum brake for parking brake duties. I just assumed he did some kind of disk brake conversion on his such as swapping in an axle from a Gen II or something.

Re: Rear Disc headache 88 Pajero swb [Re: OldColt] #794700 03/06/07 12:47 AM
Joined: Sep 2006
Posts: 9
S
skaught Offline OP
Need a Spot
OldColt , ok so i think you may be on the right track. The E-brake uses the piston and the piston really did not want to give when i tried to push it back -hope i dint screw any thing up- i did try to turn the whole piston, but it didnt seem to want to turn is it standard righty tighty lefty loosey? or do you kinda wiggle it back?. im at work right now so i'll have to try this in the morning.
Thank you all for your replies

Re: Rear Disc headache 88 Pajero swb [Re: skaught] #794701 03/06/07 02:29 AM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
Roll Me Over
*****
The gen 1 rear discs are closer to a Starion style caliper.
The gen 2 are drum in disc, a much simpler caliper but the parking mechanism can have its own problems from moisture retention tightening the actuating arm on the brake shoe.

Yes the tread is standard rotation, give a push while you twist it. A little bit of lubricant on the pistons every few years can keep moisture out and keep things moving free.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.







4x4Wire Social:

| 4x4Wire on FaceBook |


OutdoorWire, 4x4Wire, JeepWire, TrailTalk, MUIRNet-News, and 4x4Voice are all trademarks and publications of OutdoorWire, Inc. and MUIRNet Consulting.
Copyright (c) 1999-2019 OutdoorWire, Inc and MUIRNet Consulting - All Rights Reserved, no part of this publication may be reproduced in any form without express written permission
You may link freely to this site, but no further use is allowed without the express written permission of the owner of this material.
All corporate trademarks are the property of their respective owners.

Powered by UBB.threads™ PHP Forum Software 7.7.3
(Release build 20190728)
PHP: 7.4.33 Page Time: 0.006s Queries: 15 (0.004s) Memory: 0.6188 MB (Peak: 0.7112 MB) Data Comp: Off Server Time: 2026-06-13 15:04:14 UTC
Valid HTML 5 and Valid CSS