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Re: New addition to the Family..89SWB Auto [Re: Oyaji_Jon] #798571 10/24/08 10:23 PM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
Roll Me Over
*****
cut off the ends of the frame and the brackets off the tubular cross member.
[Linked Image]

coat of primer:

[Linked Image]

painted and mounted:

[Linked Image]

[Linked Image]

it would have been perfect had my angle iron for the mounts been 1/2" wider the bottom bolt is a little close to the edge.

[Linked Image]

rear view, I'm going to box off the ends of the frame to cover the holes and probably add a tab for D shackles on each one. Thats a project fo another day though.

[Linked Image]

[Linked Image]


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: New addition to the Family..89SWB Auto [Re: justice] #798572 10/24/08 11:17 PM
Joined: Nov 2001
Posts: 3,272
Oyaji_Jon Offline
Roll Me Over
***
Lookin' good brother! That thing looks hella different from the first time I saw it...


Um, you need to fix this...
89 SWB Auto-33's Gen 2 SR: Rear end, Locker, Trailing arms, coil springs, and F/R Brakes. 2.85 T-case gears [color:"red"] awaiting install[/color]... <img src="/forums/images/graemlins/ignore.gif" alt="" />


73
-Jon
KJ6GVM

As seen on Expedition with TX plates: VEGETARIAN - An old Indian word for poor hunter

Grampa's Trooper
1974 FJ40
1987 FJ60
sweet bumper justice! [Re: justice] #798573 10/25/08 12:24 AM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Excellent design and execution. <img src="/forums/images/graemlins/kewl.gif" alt="" />

Gonna have to have one made (since I don't have a garage or the tools to learn to weld). <img src="/forums/images/graemlins/frown.gif" alt="" />


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: sweet bumper justice! [Re: off-roader] #798574 10/25/08 02:20 AM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
Roll Me Over
*****
Thanks. I don't think its too bad for my first real welding project. Still have lots to learn. Sliders are next.

Tomorrow I'm changing out the CV boots on the passenger's side front axle. Then at least I can take it in the dirt in 4wd and test out that T-case. <img src="/forums/images/graemlins/evil.gif" alt="" />


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: sweet bumper justice! [Re: justice] #798575 10/25/08 01:11 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
That looks incredible, Justice!!! It's awesome that you're making such progress on it. If it's ok with you, I may borrow on some of your design for my back bumper.


Fasteddy's advice is occasionally sound...
Re: sweet bumper justice! [Re: hazy_daze] #798576 10/28/08 05:04 AM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
Roll Me Over
*****
Blew a coolant hose last night on the way back from San Diego yesterday...I forgot my tool kit that I usually have in the back at all times..gas station was of little help. No tools there to buy and the lady threatened to call the cops on me for trying to fix it in the light of their gas station <img src="/forums/images/graemlins/evil.gif" alt="" /> I guess service stations these days don't like to help out too much <img src="/forums/images/graemlins/lol.gif" alt="" /> temp fixed it with a dime and and a key as screwdrivers to reposition the hose clamp on a small hose on the throttle body. <img src="/forums/images/graemlins/lol.gif" alt="" /> got out of there in the nick of time,,,how dare I break down at the gas station <img src="/forums/images/graemlins/rolleyes.gif" alt="" />

Anyways, I had to pull the plenum to get at the other end of the said hose. figured I should replace all of them while I was at it, we dont want this to happen again.

Well, I figured since I had the plenumn off now was a good time to put on those valve covers I have in the garage with the correct hose outlets and oil filler cap in the right spot.(someone swapped in 3.0 with FWD covers) ...then I figured since I had the valve covers off I might as well do the valve guide seals and take care of the smoke at idle....What the hell? I thought I was just going to replace a couple hoses <img src="/forums/images/graemlins/confused.gif" alt="" />

Crappy camera phone pics:

cam journals look good and it doesn't look like the valve guides have dropped, good sighn but that's the only one I got off today, waiting for the seals to get here in the AM so I can do one Cyl at a time. Note the Rope.

[Linked Image]

Here's the rocker Assembly out with the compressor tool. Used the fingers of latex gloves per the write up in the archives (Pmontero?) to keep the lash adjusters from falling out of the rocker arms.

[Linked Image]


before all this happened I mounted a Nippon Denso auxiliary fan from a Mazda MPV behind the grill but haven't had time to wire it up yet..I'll talk about that after I get the Valve guide seals on and the, valve covers and hosed replaced...


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: sweet bumper justice! [Re: justice] #798577 10/28/08 05:27 AM
Joined: Sep 2004
Posts: 4,479
StockRaider Offline
Roll Me Over
***
Great job on the bumper, Mind if I borrow your design? Also, I am kicking myself for not using the rope trick when I was in engine... I ended up chickening out (Raider was still my DD then)

<img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />


Richard E
1989 Montero - Stock-ish
1989 V6 Auto Raider - 5.3 Vortech Swap.
1987 Mitsubishi Starion 2.6t, soon to be 3.5
1983 Honda XL600R
Re: sweet bumper justice! [Re: StockRaider] #798578 10/28/08 06:12 AM
Joined: Sep 2007
Posts: 384
C
cjsmontero Offline
Mudrunner
Nice job on bumper bro!!!!! I really want a Don's bumper, but may have to copy your design! Could you draw the specs and angles, cut list, size of tubing? I know Im asking so little!!!! <img src="/forums/images/graemlins/smile.gif" alt="" /> Thanks......great build, Im certainly envious.

cjm

Re: sweet bumper justice! [Re: cjsmontero] #798579 10/28/08 07:40 AM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
Roll Me Over
*****
2" Tubing all 45 degree angles. Sorry didnt write anything down. I just held up pieces to the truck marked and cut. Use whatever thickness you see fit this one is .120" I wanted to keep it light and with the low pro it wont be getting hit much. Keep in mind this exact design wont work without a 2" body lift.


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: New addition to the Family..89SWB Auto [Re: justice] #798580 10/28/08 02:20 PM
Joined: Feb 2002
Posts: 3,548
Angelo Offline
Roll Me Over
***
Quote
[Linked Image]


I spy something black, metal, provides protect.... ah hell, its sliders and trailing arms in the back ground sitting in the garage. Is that to the SR or the Raider? The trailing arms modded?


99JAOS2"& OME 2"body 4.90s ARB HS9500i Skids&Ladder 16"315BFG JAOSRemote& Rack 3Row Rad IPF back& Searchlite HID Overhead Console/CB switchPanel FrARB RrLocker TJMSnorkel 160AAlt Sliders 2nd Tranny Cooler QuickAirII& Tank Rear frame/tank Lift
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