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Re: New addition to the Family..89SWB Auto [Re: justice] #798631 01/03/09 01:35 AM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
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First projct of the year. Albeit a small one. I got some shackle tabs from A to Z Fabrication. Fast service and good price. I chose these because they are 1" thick and 3 1/2" wide which gives me 9" of weld area.

Shackle tabs Tac'd

[Linked Image]

Welding them on:

Beads are starting to look halfway decent:

[Linked Image]

All Done, adds a little bit to the bumper, but I'm still not done with it yet...

[Linked Image]


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: New addition to the Family..89SWB Auto [Re: justice] #798632 01/03/09 03:06 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
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Looks good, as usual, Justice. And, BTW those are damn fine looking beads. Don't see nothin wrong with em <img src="/forums/images/graemlins/kewl.gif" alt="" />


Fasteddy's advice is occasionally sound...
Re: New addition to the Family..89SWB Auto [Re: hazy_daze] #798633 01/03/09 07:04 PM
Joined: Jan 2001
Posts: 3,876
Tag Offline
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Quote
Don't see nothin wrong with em

I do and I am not a welder.

The problem is that they are on his Bumper instead of mine.

Looks good. <img src="/forums/images/graemlins/kewl.gif" alt="" />


89 2dr 3.0 AT, manual hubs. 33x12.5 MT
gen 2 coils,Cranked front tbars
Dons rocker protection, Front/Rear Bumpers. ARB rear locker, 2" BL, Beefed up skid plates/trailing arms. Gen II uca, 2 Bouncy seats www.youtube.com/TagGeorge
Re: New addition to the Family..89SWB Auto [Re: Tag] #798634 01/03/09 11:50 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
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Quote
The problem is that they are on his Bumper instead of mine.


<img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />


Fasteddy's advice is occasionally sound...
Re: New addition to the Family..89SWB Auto [Re: hazy_daze] #798635 01/06/09 05:22 PM
Joined: Jul 2002
Posts: 184
Marcus2113 Offline
Wheeler
Quote
I got some shackle tabs from A to Z Fabrication.


Yes! My recommendation I think. Looks great BTW. I can't wait till i have a welder.


99 Montero, 3.5 L, Auto, Front/Rear Lockers, 2" Body Lift, 35's, 4.90's, Rock Sliders, Front/Rear Recievers
Re: New addition to the Family..89SWB Auto [Re: Marcus2113] #798636 01/06/09 06:36 PM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
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Quote
Quote
I got some shackle tabs from A to Z Fabrication.


Yes! My recommendation I think. Looks great BTW. I can't wait till i have a welder.


Yes thanks!


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: New addition to the Family..89SWB Auto [Re: justice] #798637 01/18/09 05:03 AM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
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Here's what I did today with some experimenting with a Harbor Freight Pipe Bender that a friend lent me.. The Dies didn't quite fit right and I ended up wasting about 2 feet of tube. I think they were marked for ID pipe and not OD tube. But in the end it came out decent once I used a smaller die.

I also picked up some metal for a Bumper I'm building for "plh". I'll chronicle that build in a separate thread.


[Linked Image]


I swept it forward just a bit so I can possibly mount lights to it. Not sure exactly how or if it will look right. I ran out of daylight.

[Linked Image]


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: New addition to the Family..89SWB Auto [Re: justice] #798638 01/20/09 03:11 AM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
Roll Me Over
*****
Testing a new way to post photos...

Here's it done:

[Linked Image]

Note the "Don" bumper on the white 90. That thing is built to survive a nuclear blast all 1/4" channel. I wanted a bit more approach angle, hence my pulled in design.


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: New addition to the Family..89SWB Auto [Re: justice] #798639 01/20/09 02:14 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline
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Looks great. Was it one of those hand-pump hydraulic tube benders? <img src="/forums/images/graemlins/kewl.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: New addition to the Family..89SWB Auto [Re: Mad_Scientist] #798640 01/20/09 02:57 PM
Joined: Feb 2000
Posts: 3,269
justice Offline OP
Roll Me Over
*****
Quote
Looks great. Was it one of those hand-pump hydraulic tube benders? <img src="/forums/images/graemlins/kewl.gif" alt="" />


Yea, It's a "hydraulic pipe bender" I believe the dies are made for bending galvanized pipe which is why they dont quite fit for bending tube. It got the job done but it wasnt too kind to the tube, leaving some little dents in it.

looks like this:
[Linked Image]

I think I'm going to invest in a real bender soon. the bender isnt too bad but the dies are extra$$$. Keeping an eye out for a used one.

Want to get one like this:

[Linked Image]

Last edited by justice; 01/20/09 03:03 PM.
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