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GEN 3 Side Protection Ver 1.0 #801988 04/02/07 05:49 AM
Joined: Nov 2002
Posts: 115
Lygriek Offline OP
Wheeler
My friend and I decided after a trip to the California Desert and me nearly tearing off the factory side step on my 2003 that we were going to fab something simple and and able to hold up to the occasional rock or ? This is what we fabbed up and are nearly ready to test it out, still need to finalize the mounting.

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

Main bar is 2"x2" .120 wall steel and the rest is 1"x2" .120 wall steel.

We are thinking that some 1"x1" may find its way in there to prevent a rock from getting wedged in one of the openings. This setup seems cool so far because I can still use it as a step to washt the roof, lol.

So far only spent $90 in steel. ( I am not counting the money I spent on new tools to make this happen <img src="/forums/images/graemlins/rolleyes.gif" alt="" /> )

Last edited by Lygriek; 04/02/07 05:53 AM.
Re: GEN 3 Side Protection Ver 1.0 [Re: Lygriek] #801989 04/02/07 11:59 AM
Joined: Mar 2007
Posts: 950
G
generation_one Offline
Rock Warrior
GEN 3 Side Protection Ver 1

oh ... I thought you pulled the pants off your new car (GEN 3) and put them on a classic (Ver 1).

If you get a chance to post another pic before installation...one with them laying on the sidewalk would be cool. I cant really see.

We promise we wont copy your idea.


1989 5 door montero 3.0 auto
stock original Japanese
about 200k miles






Re: GEN 3 Side Protection Ver 1.0 [Re: generation_one] #801990 04/02/07 02:00 PM
Joined: Jan 2001
Posts: 3,876
Tag Offline
Roll Me Over
*****
They look very nice and it looks like you did a good job. Remember I cant weld or fabricate so take my word at its very little worth. But they look light they might flex into the wheel well moldings also I think you should have went with thicker wall tubing. The placeent is visually awsome. <img src="/forums/images/graemlins/kewl.gif" alt="" />


89 2dr 3.0 AT, manual hubs. 33x12.5 MT
gen 2 coils,Cranked front tbars
Dons rocker protection, Front/Rear Bumpers. ARB rear locker, 2" BL, Beefed up skid plates/trailing arms. Gen II uca, 2 Bouncy seats www.youtube.com/TagGeorge
Re: GEN 3 Side Protection Ver 1.0 [Re: Tag] #801991 04/02/07 04:56 PM
Joined: Aug 2005
Posts: 826
icysyrup Offline
Rock Warrior
Looks good...I like the square and it turned out well...I will be going with round tubing with mine....and have a kick out kinda like the All-Pro versions I think...but tailored to the Monty of course...Then I am gonna skin the top and Dimple Die the top for traction.....Here is a plan that was made by a buddy of mine with Bend-Tech Software real quickly....
Make sure to post up the finished product as well....curious to see how they finished up...and get some pics of the mounting as well....curious how ya did that....I plan to use orig mounting points with some tough re-inforcements..... <img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />

[Linked Image]

[Linked Image]
[Linked Image]


03 Montero XLS, OME 2"suspension lift,Full skid plates, Extended Diff/transfer breathers. 34 LTB's, Winch w/syn rope, Locked front/rear.
Re: GEN 3 Side Protection Ver 1.0 [Re: Lygriek] #801992 04/02/07 05:20 PM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Looks nice.. & new. <img src="/forums/images/graemlins/smile.gif" alt="" />

I know you're still finalizing the mount points but with the unibody on subframe design, I'm really curious where you'll mount the skids.


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: GEN 3 Side Protection Ver 1.0 [Re: off-roader] #801993 04/02/07 06:23 PM
Joined: Apr 2000
Posts: 1,664
Alex Kogan Offline
Body Damage is Cool
Quote
Looks nice.. & new. <img src="/forums/images/graemlins/smile.gif" alt="" />

I know you're still finalizing the mount points but with the unibody on subframe design, I'm really curious where you'll mount the skids.

Same place you mount it on "body on the frame" vehicles. <img src="/forums/images/graemlins/lol.gif" alt="" />


92 SR, 285/75R16 Yoko MT ARB locker GAST compressor AirLift 1000 MM10500 Snorkel custom rear bumper
02 Montero LS died protecting the master
08 PowerWagon (stock!)
Re: GEN 3 Side Protection Ver 1.0 [Re: Alex Kogan] #801994 04/02/07 07:09 PM
Joined: Nov 2002
Posts: 115
Lygriek Offline OP
Wheeler
Copy away! That would be the best form of flattery <img src="/forums/images/graemlins/wink.gif" alt="" />

Mounting....

Using mount points for the factory side steps plus a couple of additional supports to the chassis. Mitsu was nice enough to privide a couple of holes with captive bolts.

The main 2"x2" is mounted butt up against the inside of the rocker seem, lots of surface contact area, and the factory steps are held in by 10 bolts in 3 different directions, lat, vert, and long. We left space on the front for the planed triming to hopefull get 34"~35" tires in,thats if I can find the right wheels. American racing is making a a wheel to fit the H3 now, the "Chamber" 16x8 +20mm offset (5.25" backspacing) that should work but only in chrome, I won't do chrome.
[Linked Image]
My friend and I have sent them emails asking why they cant coat a few sets in teflon, or just leave them un chromed, but no response yet.

Sorry about not taking pice before mounting them, didn't think about it until after. I will have them down again in a few weeks, when I get back from Charlotte, NC. then I will take and post some pics.


Lygriek, aka Michael
2003 Montero XLS GEN III, 285/75R16 Pro Comp Xtreme MT's
Ironman Springs/KYB Shocks. Custom Rocker Protection and Bumper.
Re: GEN 3 Side Protection Ver 1.0 [Re: Lygriek] #801995 04/02/07 07:42 PM
Joined: Feb 2002
Posts: 3,548
Angelo Offline
Roll Me Over
***
Quote
when I get back from Charlotte, NC. then I will take and post some pics.



What are you doing all the way on the east coast? Vacation, wheelin, family or business? When are you headin to Charlotte. If you time it right, you might be able to join us at Uwharrie National Forest April 14-16


99JAOS2"& OME 2"body 4.90s ARB HS9500i Skids&Ladder 16"315BFG JAOSRemote& Rack 3Row Rad IPF back& Searchlite HID Overhead Console/CB switchPanel FrARB RrLocker TJMSnorkel 160AAlt Sliders 2nd Tranny Cooler QuickAirII& Tank Rear frame/tank Lift
Re: GEN 3 Side Protection Ver 1.0 [Re: Angelo] #801996 04/02/07 10:03 PM
Joined: Nov 2002
Posts: 115
Lygriek Offline OP
Wheeler
Training in Huntersville, 15th ~ 20th. I wish I could join you. <img src="/forums/images/graemlins/frown.gif" alt="" />


Lygriek, aka Michael
2003 Montero XLS GEN III, 285/75R16 Pro Comp Xtreme MT's
Ironman Springs/KYB Shocks. Custom Rocker Protection and Bumper.







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