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cut access hole for fuel pump #811197 05/11/07 03:32 AM
Joined: Apr 2004
Posts: 3
C
crunchy Offline OP
Need a Spot
I had to drop the gas tank in my YJ twice. Both times it was half full of gas. What a pita. So I fixed it. I cut an access hole in the floor above the gas tank. Used a sheet metal nibbler that I got from harbor freight. I also added an extension to the wiring harness so I could unplug the pump.
[Linked Image]

Re: cut access hole for fuel pump [Re: crunchy] #811198 05/11/07 03:50 PM
Joined: Oct 2003
Posts: 7,768
BigJim Offline
Web Wheeler
Guys please don't take this post as an example to follow. Cutting a hole in the FIREWALL between your life and 20 gallons of gasoline is NOT a good idea!

So you had to pull the tank twice! What did you do wrong the first time? Now for the next TEN YEARS folks will have to ride around in a timebomb.. You made a very POOR CHOICE!
Big JIm <img src="/forums/images/graemlins/pfft.gif" alt="" />


professional bovine relocation specialist
Re: cut access hole for fuel pump [Re: BigJim] #811199 05/13/07 06:52 AM
Joined: Apr 2006
Posts: 20
D
darkroom1428 Offline
Need a Spot
This would be a good idea if you could make a plate that bolts and covers the hole back up. My 1995 Montero and alot of imports i've worked on have this standerd.

Re: cut access hole for fuel pump [Re: darkroom1428] #811200 05/13/07 07:11 PM
Joined: Oct 2006
Posts: 2,079
Brown81CJ5 Offline
Body Damage is Cool
Quote
This would be a good idea if you could make a plate that bolts and covers the hole back up. My 1995 Montero and alot of imports i've worked on have this standerd.


That would be a third dropping of the tank. <img src="/forums/images/graemlins/lol.gif" alt="" />
But yeah, not a good idea without being able to cover it back up. Not to mention the integrity of the sheet metal next to what looks to be a seat belt mount is ruined.


Gun it and run it!
1981 CJ5,258,T-176,D300,AMC 20,Dana 30,Trxus M/T 31x10.50, Rancho 5000's, GroundPounderFab front bumper, polyethylene gas tank, aluminum dash, AutoMeter gauges

What this country needs is unemployed politicians.
Re: cut access hole for fuel pump [Re: darkroom1428] #811201 05/15/07 06:07 AM
Joined: Oct 2002
Posts: 15,887
kewlynx Offline
Toyota & Classifieds Moderator
*****
The older gen 4Runners have an access plate under the rear passengers seat to access the tank unit; the newer ones don't. Some of that roof sealant stripping for tin roofs in addition to some hardware for a cover would be good once you dress out the edges of that hole.


http://www.walkablecommunities.org/

Democracy is two wolves and a lamb voting on what to have for dinner. Liberty is a well-armed lamb contesting the vote.

**ubi apis- ibi salus**
Re: cut access hole for fuel pump [Re: BigJim] #811202 05/19/07 03:08 PM
Joined: Feb 2004
Posts: 315
H
hlhneast Offline
Mudrunner
Hey maybe you can change yer handle to Smokey, not Crunchy <img src="/forums/images/graemlins/lol.gif" alt="" />


77 fiberglass CJ-7 304, Ground up Resto-mod Edelbrock Air Gap, Holley 1850, Headers and Flowmasters, Black Diamond suspension, BFG 33X9.50 on Outlaw I's. Hopefully on the road this year!
Re: cut access hole for fuel pump [Re: hlhneast] #811203 05/19/07 04:01 PM
Joined: Oct 2003
Posts: 7,768
BigJim Offline
Web Wheeler
<img src="/forums/images/graemlins/smile.gif" alt="" /> Them Bama folks have a sence of humor, don't they? Cept maybe bout their football.
Big JIm <img src="/forums/images/graemlins/pfft.gif" alt="" />


professional bovine relocation specialist
Re: cut access hole for fuel pump [Re: BigJim] #811204 05/19/07 04:07 PM
Joined: Oct 2006
Posts: 2,079
Brown81CJ5 Offline
Body Damage is Cool
Roll Tide!!!!

I'm not from there but my pops is. I used to love going to Birmingham to visit the G-parents.


Gun it and run it!
1981 CJ5,258,T-176,D300,AMC 20,Dana 30,Trxus M/T 31x10.50, Rancho 5000's, GroundPounderFab front bumper, polyethylene gas tank, aluminum dash, AutoMeter gauges

What this country needs is unemployed politicians.
Re: cut access hole for fuel pump [Re: Brown81CJ5] #811205 05/20/07 03:32 AM
Joined: Feb 2004
Posts: 315
H
hlhneast Offline
Mudrunner
Unfortunately B'ham is the 5th most dangerous city in the nation now <img src="/forums/images/graemlins/scared.gif" alt="" />. Cops dont even investigate thefts or non violent crimes, they are so involved with shootings and murder. Fortunately, there are people investing a ton of money in revitalizing some of the run down areas. I am catching my fair share of it fortunately, it looks like I have a years worth of work up in that area. I just keep my truck locked and my head down. And Jim, I have never understood the rabid <img src="/forums/images/graemlins/notooth.gif" alt="" /> nature of the Tide fans, another reason to keep yer head down <img src="/forums/images/graemlins/shiner.gif" alt="" />. I wouldnt even consider putting another team's sticker or plate on my truck, dont want to get keyed or lose business!!


77 fiberglass CJ-7 304, Ground up Resto-mod Edelbrock Air Gap, Holley 1850, Headers and Flowmasters, Black Diamond suspension, BFG 33X9.50 on Outlaw I's. Hopefully on the road this year!
Re: cut access hole for fuel pump [Re: hlhneast] #811206 05/21/07 01:55 AM
Joined: Jun 2004
Posts: 1,063
cuervo25 Offline
Body Damage is Cool
Quote
Hey maybe you can change yer handle to Smokey, not Crunchy <img src="/forums/images/graemlins/lol.gif" alt="" />


no he will still be crunchy if it blows <img src="/forums/images/graemlins/lol.gif" alt="" /> but seriously some sheetmetal and sealant will make it all good.

Dad has a jeep with the fuel tank under the drivers seat, im sure many of you remember those. and some of you may even still drive one. now how safe is that? i hope that you guys go topless or at least soft top. fuel injected ejection seat <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" />


out of all the jeeps in this town the d**n gremlin had to invade mine

I've done so much,with so little for so long i can practicly do anything with nothing
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