So itÆs that time again. I love California. Any way my 89 4runner 3vz V6.

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The Motor has like 10000miles on it (rebuilt)It passed no problems two years ago.

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The mods to the truck are Downy headers, electric fan, also had the injectors cleaned and rebuilt when I put the motor in.

Any way here is the results of the first test with a brand new Cat!

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OK so I went home did a tune up changed plugs, wires, cap, rotor, oil, filter. And New O2 Also set the idle up a bit to.

So the next day I tried againà
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What the hell? Got worse!!
So with tail between legs went home. Found the ASV diaphragm was gone! Had two exhaust leaks one the small 5/8ö pipe from the ASV to the Header, the other on the 5/8ö pipe from the EGR to the header. Replaced the ASV and tested it, now working. Fixed the exhaust leaks too. Turned the idle down a bit too. The timing is at 10 like the under hood sticker says to set it.

So letÆs try again
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Dam Failed Worse then ever!! GROSS POLLUTER! NO!

OK now what? So I take the truck home really at a loss now? So I start checking things. The timing checks out, the TSP is working correctly; the ECU is not throwing any codes.
Oh all the tests were with regular gas. Any ideas I donÆt know what to do at this point.

From what I have read on this site, I will run a high octane fuel, and advance the timing a bit (maybe like 8or7), could my electric fan kicking on and off during the idle test cause some problem (the idle drops like 25-50rpm)?
could the fan be making the engine too cold and making it run different.