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Re: benders? [Re: 2000Trooper] #832846 09/11/07 06:00 PM
Joined: May 2004
Posts: 927
Macka Offline
Rock Warrior
Up here we call them poor mans mandrels. What we do is fill the tube that is going to be bent with sand (usually left over old dirty sand blasting media) and cap the ends. It stops the tube from collapsing, and because you only tack the caps on, some sand will escape so you don't over pressure the tubing.


always working
Re: benders? [Re: Macka] #832847 09/11/07 06:48 PM
Joined: Jan 2007
Posts: 534
DBL_DTY97TJ Offline
Rock Warrior
Nice Idea...That was a new one to me. I was having the same crumpling problem with light gage tubing I'm using to make a break-down sun shelter and camping table for the beach. <img src="/forums/images/graemlins/cheers.gif" alt="" />


97tj, Shaved Ford 9 rear, 4:10's, New 35x12.5 BFG KM2's to test!, Warn x8000i, ARB's, Quick Disco's, Hand Throttle, & it's my DD. smile
Re: benders? [Re: DBL_DTY97TJ] #832848 09/12/07 08:50 PM
Joined: May 2004
Posts: 927
Macka Offline
Rock Warrior
for all the tricks I've learnt here, I'm glad someone learnt one from me. Now I have to come up with 2000000000002 more tips <img src="/forums/images/graemlins/smile.gif" alt="" />


always working
Re: benders? [Re: Macka] #832849 09/22/07 09:50 AM
Joined: Oct 1999
Posts: 2,211
S
superdawg Offline
Body Damage is Cool
It does not matter how anyone slices it, if you use pipe for a "cage" it could be the last mistake you make.
Tacked? Who cares if you are dead. Sorry if I get blunt, I just see the same questions over and over...and for years I have responded with "don't do it because..." Yet the same questions keep coming back. Why be cheap when it comes to protecting your bean or your families beans. Buy, rent or steal a "tubing bender" copy a known quality design (don't get cute) and have someone burn it together who really honestly knows what they are doing. If they show up with a 110V welder, tell them no thanks. Pipe is measured by ID (inside diameter) Tube is OD.
If you put tube into a pipe bender die, nothing will keep it from kinking. If you use pipe in a pipe bender use your bent pipe for piping not cages. You wonder why our insurance rates keep going up and why lawmakers keep trying to pass lift laws and tire size laws.

SD

Re: benders? [Re: superdawg] #832850 09/22/07 04:24 PM
Joined: Apr 2000
Posts: 947
Berkeley Offline OP
Jeep Moderator
I'm not sure how we got to talking about cages, since my original question had only to do with bender types. I guess a anyone with a bender will *eventually* get asked to help build a cage. Still, I really appreciate the input.

I know the difference between pipe and tubing, and I always had tubing in mind. The bottle-jack-style looks nice 'cause it's portable, and that particular company has built-it-yourself plans. The JD2 bender looks way nicer, but I don't have a place to bolt it down. (I suppose I could unbolt it when the jobs are done.)

I'll be thinking about it.

Re: benders? [Re: Berkeley] #832851 09/23/07 11:45 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
Roll Me Over
*****
If you are going to be bending 1" tube and smaller to build racks look into a good Imperial hand bender. From 1"x.065 and smaller they are fine and pull a nice clean bend. It will be a separate bender for each diameter of tube.
You have no need to invest more until you start bending over that size.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
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