I started to post up on this thread when it first came up but I realized I didn't have any pictures of my current project to show you guys.
So I took some for an update.
Some if you (Older Members that is) have heard me talk about this project before. And as usual, I'm slow. But I eventually get around to the projects I plan. Even if it takes years to plan.
Although it's not a 4X4 it is an Isuzu I'm building. Or shall I say converting.
Do you remember this 89 I Mark?
![[Linked Image]](http://i31.photobucket.com/albums/c369/Curtis-J/89%20I%20Mark/DSCN2898.jpg)
This is the picture the former owner sent me before I bought it.
Here is a shot of the 140 hp 1600 cc Dual cam gas motor it had in it. It got 28 mpg at the time I brought it home.
![[Linked Image]](http://i31.photobucket.com/albums/c369/Curtis-J/89%20I%20Mark/DSC00295.jpg)
And after I post this up update, I am headed out to the shop to install this.
![[Linked Image]](http://i31.photobucket.com/albums/c369/Curtis-J/89%20I%20Mark/Fanbeltshot.jpg)
![[Linked Image]](http://i31.photobucket.com/albums/c369/Curtis-J/89%20I%20Mark/EngineWired.jpg)
I have all the wiring harness and everything else ready to go. It will be a plug and play install now. The radiator outlets are in the same place as the gas motor. Even the fuel tank has been flushed and has diesel in it ready to pump.
It's an Isuzu 4EC1T 1500cc Turbo diesel used only in the Japanese I Marks. The intercooler will come later. What a cool little power plant! There are oil squirters under the pistons.
(And yes I know the first picture shows it missing a pulley. It's on there now!)
I had to modify a clutch plate to mate the engine to the tranny, but that was all the machining it needed. Really easier to do than you would think. Someday I'll post up a picture of how I did that. <img src="/forums/images/graemlins/butwiggle.gif" alt="" />
An odd fact: The cold engine high idle switch on this motor is a water temp sensor type. I had to use two "T's" in the water heater hoses to make it work. That's right, water powered cold idle!
I did have to fabricate a glow plug circuit for it. That took some research on the Isuzu Diesel Forum. And as usual, Jerry's help on this project has been invaluable!
It won't be a power house, like the 140 hp 1600. It only puts out about 80 hp. But it will turn 4500 rpm and get around 50 mpg on the highway. The best part of this project is all the suspension & brakes have been rebuilt. The 5 speed tranny is almost new. I have new axles in it too.
I'll post up some pictures after I get to drive it next week. Oh, and window tinting is scheduled on it's first drive to town. <img src="/forums/images/graemlins/lol.gif" alt="" />
BTY, Melissa's Trooper is coming along and is next to be finished after this one is on the road. I have all her parts here and it's assembly will be just like a model car kit for adults. I just need to put it together.
Curtis