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I am being completely honest with you Reuben. I got physically ill when I saw the pictures of your frame. Its like looking into the future if I don't POR15 the Monteros frame. <img src="/forums/images/graemlins/barf.gif" alt="" /> <img src="/forums/images/graemlins/barf.gif" alt="" /> <img src="/forums/images/graemlins/barf.gif" alt="" /> <img src="/forums/images/graemlins/barf.gif" alt="" /> Ive had nightmares about seeing my Gen1s rust out <img src="/forums/images/graemlins/zombie.gif" alt="" />


Terrible isn't it? I can't focus at work today. We carry our kids around in that thing <img src="/forums/images/graemlins/scared.gif" alt="" /> I've got to fix it fast.

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You can spray oil inside the frame rails to preserve them also.


Right. What about welding after that?

Are Gen 1 frames different in the rear? I know of two locally. I found one Gen 2, but the guy wanted $350 and that's if I come and cut the rear end off <img src="/forums/images/graemlins/angry.gif" alt="" /> What the...? I called may be 10 yards and nothing. One place was like "a what? A Montana? Montero? Is that Suzuki?"...click. I emailed the guy who has the SR that Sparky got his locker from, so that might work out.

Otherwise I might have to re-think here and go back to the idea of fixing the existing frame. I did some reading about cap510's frame mod and it's not for me since this is a daily driver. I am going to do a 1" body lift though since that will resolve my radiator issues (long story). I was planning on jacking the body up a little away for more space when welding, so while I'm in there...


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...