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Toyota Pickup Backfires Bad
Q. Dear Vince, I have a 1977 Toyota Hi Lux Pickup with the 20R Engine, 128,000 miles, four speed stick with a fifth gear for overdrive. The engine has backfired for years and has got worse over time. The backfire is severe enough that it blew open the muffler.
I have rebuilt the carburetor, set the timing and tuned the engine. No one seems to have the answer. Am I stuck with a backfire forever or is there something I missed? Your help is very much appreciated.
Best wishes,
Bill
A. There are a couple of things that can cause the backfiring. First is a tight valve. If you have an exhaust valve that is too tight and not closing completely, it will backfire through the exhaust. So I would check the valve adjustment first. It's still a good thing to do even if it doesn't solve the problem.
Another possibility is the Deceleration Fuel Cut System. This system is used to prevent overheating and/or after burning in the exhaust system when the vehicle is decelerating by momentarily cutting off the fuel supply in the system.
Here is the troubleshooting procedure:
Check vacuum hose and wiring for damage or improper routing and repair or replace as necessary.
If engine starts, proceed to step 5.
If engine does not start, disconnect wiring harness connector to fuel cut solenoid and apply battery voltage to solenoid. If engine now starts, replace computer.
If engine still does not start, check related systems.
If engine starts in step 2 or 4, pinch hose between vacuum switch and carburetor with engine idling.
Gradually increase engine speed to 2500 RPM. If engine misfires slightly between 2,000 and 2,500 RPM, reduce engine speed and release pinched hose. Test is complete.
If engine does not misfire, disconnect wiring connector from vacuum switch.
Gradually raise engine speed to 2,500 RPM. If engine misfires between 2,000 and 2,500 RPM, replace vacuum switch.
If engine does not misfire, disconnect connector from solenoid valve. If engine idles rough, replace computer. If not, replace solenoid valve.
Last edited by Buffalo86; 02/27/08 03:44 AM.