That was a common problem for me when I still had the steel tub on my Jeep.

I found that I could avoid the problem by using a twice-a-year preventative maintenance procedure where I did a couple of things: (1) I unscrewed each of the light assembly mounting screws a couple of times. This tended to scrape the rust off the screw threads and the hole in the sheet metal, making for a better electrical ground. (2) I used a small amount of Never-Seize on the screw threads. The metal content in that compound helped get a good electrical contact. Once I started doing this, I never had the problem again.


1977 CJ-7, fiberglass body, AMC 360 w/ headers, DUI ignition, Edelbrock intake and Holley 4150 carb, TF999, Dana 300, 4.56 gears lockers, York air comp, 4" susp lift, 2" body lift, BFG 35" M-T tires, Megashifter, AGR pump & box, REP8000 winch.