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Newest Update with repair status #923049 12/31/08 04:16 AM
Joined: Jul 2006
Posts: 278
C
cjensen Offline OP
Mudrunner
12/29/08 (approx. 9:20am cst)
Called earlier in the week last week to confirm the appointment and to let them know that the front window seal/gasket was falling out of the windshield. They repaired the window seal (this is good)& the links in the rear position. Dealer assured me he thought that this would probably not solve the issue with the popping/snapping. <img src="/forums/images/graemlins/shiner.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />
12/20/08
Went to the garage today and lifted "silver" onto stands and checked rear brakes...there in great shape.
Pulled the entire rear drive shaft and put in 2 new premium U-joints....Still same popping/snapping.
I gave up on the dealer replacing any joints or looking into this noise as they were going to charge $83-100 per hour.

OK gents
Where to look now?

Tenatively planning on replacing the front driveshaft U-joints as weather permitts....then check over the entire front end for any wierd anomalies.

The only other thing it could be...may be inside the trans / clutch assemb.???

What else to look 4?

Any good tips on front shaft removal?

C. <img src="/forums/images/graemlins/confused.gif" alt="" />

Re: Newest Update with repair status [Re: cjensen] #923050 01/02/09 09:48 AM
Joined: Sep 2005
Posts: 1,087
BobRowe Offline
Body Damage is Cool
You said you plan to replace the front driveshaft U-joints. Have you also considered the front halfshaft U-joints?


1977 CJ-7, fiberglass body, AMC 360 w/ headers, DUI ignition, Edelbrock intake and Holley 4150 carb, TF999, Dana 300, 4.56 gears lockers, York air comp, 4" susp lift, 2" body lift, BFG 35" M-T tires, Megashifter, AGR pump & box, REP8000 winch.
Re: Newest Update with repair status [Re: BobRowe] #923051 01/02/09 06:25 PM
Joined: Jul 2006
Posts: 278
C
cjensen Offline OP
Mudrunner
Thanx 4 responding....
R there inner and outer half shaft U joints? Or is it just the ones nearest the back side of the hubs?
I figure eventually it will be found. The sound that is! LOL!

C.

Re: Newest Update with repair status [Re: cjensen] #923052 01/03/09 09:53 AM
Joined: Sep 2005
Posts: 1,087
BobRowe Offline
Body Damage is Cool
Quote
Thanx 4 responding....
R there inner and outer half shaft U joints? Or is it just the ones nearest the back side of the hubs?
I figure eventually it will be found. The sound that is! LOL!C.


In most solid front axles, working outward from the differential, on each side, there is a halfshaft, a U-joint, and a stub shaft. The inner end of the halfshaft slides into the splines on the differential, the U-joint connects the halfshaft to the stub shaft, and the stub shaft is what does through the spindle at the outer end. The driver and passenger side stub shafts are almost always the same, whereas the driver and passenger side halfshafts are almost always different lengths, becasue the differential is rarely in the exact center of the axle housing.

Replacing the half-shaft U-joints is relatively simple -- more or less like replacing the U-joints on a driveshaft. But, you have to remove the halfshafts from the axle, and to do that, you have to remove the spindles (which involves removing the brakes, etc.). If the spindles have never been off, they can sometimes be a bear to get off after all the bolts are out, because they tend to rust in place "Gentle persuasion" with a dead-blow hammer usually does the trick.

If you do go through all that work to change the halfshaft U-hoints, you should also replace the spindle bearings while the spindles are off. The spindle bearings go INSIDE the spindle (the hub bearings go on the outside) and are what the stub shaft rides in.

Good luck!

Last edited by BobRowe; 01/03/09 09:56 AM.
Re: Newest Update with repair status [Re: BobRowe] #923053 01/05/09 11:08 PM
Joined: Jul 2006
Posts: 278
C
cjensen Offline OP
Mudrunner
Wow! Thanx Bob... That was alot of good info.

Update:
01/03/09
Got on the phn. with the General Manager where the jeep was bought from and had a lengthy convo! He brought the rep in on a 3 way call and wanted to get to the bottom of this noise.
01/05/09
Met GM at 9 am today to have him listen to the noise. He concluded that the rep stateing it is clutch/ trans was incorrect and that it is def... drive line and / or suspension related. Schedual for repairs Sat. morning to resolve this issue. He will be waiting personally for the jeep at 6:45am....Xing fingers.
<img src="/forums/images/graemlins/kewl.gif" alt="" />
C.

Re: Newest Update with repair status [Re: cjensen] #923054 01/05/09 11:42 PM
Joined: Oct 2003
Posts: 7,768
BigJim Offline
Web Wheeler
Quote
Wow! Thanx Bob... That was alot of good info.

Update:
01/03/09
Got on the phn. with the General Manager where the jeep was bought from and had a lengthy convo! He brought the rep in on a 3 way call and wanted to get to the bottom of this noise.
01/05/09
Met GM at 9 am today to have him listen to the noise. He concluded that the rep stateing it is clutch/ trans was incorrect and that it is def... drive line and / or suspension related. Schedual for repairs Sat. morning to resolve this issue. He will be waiting personally for the jeep at 6:45am....Xing fingers.
<img src="/forums/images/graemlins/kewl.gif" alt="" />
C.


WOW!!! I'd be there early with coffee and Krispycremes for all..
Big JIm <img src="/forums/images/graemlins/pfft.gif" alt="" />


professional bovine relocation specialist
Re: Newest Update with repair status [Re: BigJim] #923055 01/06/09 03:32 AM
Joined: Oct 2006
Posts: 2,079
Brown81CJ5 Offline
Body Damage is Cool
Quote
Quote
Wow! Thanx Bob... That was alot of good info.

Update:
01/03/09
Got on the phn. with the General Manager where the jeep was bought from and had a lengthy convo! He brought the rep in on a 3 way call and wanted to get to the bottom of this noise.
01/05/09
Met GM at 9 am today to have him listen to the noise. He concluded that the rep stateing it is clutch/ trans was incorrect and that it is def... drive line and / or suspension related. Schedual for repairs Sat. morning to resolve this issue. He will be waiting personally for the jeep at 6:45am....Xing fingers.
<img src="/forums/images/graemlins/kewl.gif" alt="" />
C.


WOW!!! I'd be there early with coffee and Krispycremes for all..
Big JIm <img src="/forums/images/graemlins/pfft.gif" alt="" />


They are the ones who should have coffee and donuts for C! And that is a real surpise that the GM knows anything about vehicles (maybe he should work there as one of the mehcanics...sounds like you might actually get something done about your situation. Awesome! Good luck. <img src="/forums/images/graemlins/kewl.gif" alt="" />


Gun it and run it!
1981 CJ5,258,T-176,D300,AMC 20,Dana 30,Trxus M/T 31x10.50, Rancho 5000's, GroundPounderFab front bumper, polyethylene gas tank, aluminum dash, AutoMeter gauges

What this country needs is unemployed politicians.
Re: Newest Update with repair status [Re: Brown81CJ5] #923056 01/06/09 07:30 PM
Joined: Jul 2006
Posts: 278
C
cjensen Offline OP
Mudrunner
Ya, this could be a good thing. Theyd need to have granol bars and tea...lol! <img src="/forums/images/graemlins/kewl.gif" alt="" />


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