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Re: My Pajero 3.0 V6 rebuild - with pics [Re: FrankR] #945011 05/21/09 03:34 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Thanks for the speedy reply Frank.

Is it ok that it is a straight through pipe as my findings online points to a valve which mine doesn't have. Should I get one or just keep it as it is?


[Linked Image]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945012 05/21/09 07:29 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
There's no valve in the pipe - it's straight through. The accordian folds are for thermal expansion and alignment forgiveness, but seem to later become the area that weakens and splits from fatigue and/or thermal cycling. You can make one from copper tubing and braze it to the remains of the original. One way would be to cut out the bellows and slip the remaining ends inside a piece of copper tubing used as a sleeve. You might even be able to solder the pieces together if the joint is tight enough.

AFAIK, the only valve in the system is the EGR valve on the intake manifold, but I think M/T models and perhaps CA emissions models may have a thermo sensor included.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: My Pajero 3.0 V6 rebuild - with pics [Re: FrankR] #945013 05/21/09 08:12 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Stupid me. I supposed if i just looked i would have seen that the inlet on the inlet manifold connects to that valve thing on the right in the picture. Seems like it gets actuated based on a combination of the vacuum pull at the throttle body and the vacuum solenoid on the battery tray.

Thanks for helping out Frank. <img src="/forums/images/graemlins/cheers.gif" alt="" />

Learn something new everyday....CHECK! <img src="/forums/images/graemlins/pfft.gif" alt="" />



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945014 05/21/09 09:42 PM
Joined: Feb 2000
Posts: 3,269
justice Offline
Roll Me Over
*****
I was recently able to aquire a new EGR pipe for my 89 from the dealer. Be advised...Its not cheap, but it looks neat <img src="/forums/images/graemlins/cheers.gif" alt="" />


99 Gen 2.5, fixing blown head gasket
89 SWB- 33's, ARB Front locker, SR rear locker/axle, SR F brakes, winch, WST Offroad Armor all Around, 2.85 Aussie T-case Gears (SOLD)
Sold: (2) 95 SR's, 86 SWB, 90LWB, 91 LWB
-Can Change a timing belt in my sleep..
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945015 05/21/09 10:41 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
Quote
I supposed if i just looked i would have seen that the inlet on the inlet manifold connects to that valve thing on the right in the picture.


That "valve thing" is your EGR valve.

Quote
Seems like it gets actuated based on a combination of the vacuum pull at the throttle body and the vacuum solenoid on the battery tray.


I'm not familiar with the SA & later-than-Gen1 models, but it sounds like the solenoid valve you're describing is the purge canister solenoid. If so, it has nothing to do with the EGR system.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945016 05/22/09 03:59 AM
Joined: Jun 2003
Posts: 7,356
MontyMcV Offline
Trail Leader
I don't have an FSM for 93 non-USA model, but do have other(s) that should help with the Gen II 3.0.


Big Truck: 00, 3.5, Endeavor, 5-Spd drive line in hand!
Little Truck: 87, 2.6T I/C, MT, LSDs, Tonneau Top
Her Truck: 03, 3.8, 20th Anniv, 65k
Daughter's: 06 Eclipse, Keeping it Mitsu!
FSMs: MitsubishiLinks.com
Re: My Pajero 3.0 V6 rebuild - with pics [Re: MontyMcV] #945017 05/22/09 07:28 AM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Thanks. I have many manuals but there are some things it just doesn't explain.



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945018 05/23/09 10:00 AM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
progress

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Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945019 05/24/09 12:11 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
ready to be shipped out to the workshop.

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945020 05/24/09 12:21 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
I would suggest that you also send the lower intake manifold to the rebuilder and ask him to specifically check the lower flanges for front/rear warp/bow and etching around the coolant passages. Those manifolds have a tendency to need a slight milling on a rebuild.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
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