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Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945091 08/23/09 12:27 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
I went looking for lenses for my hella spotlights ( as they were badly cracked and chipped ) but.........

There was an enthusiastic salesman that said I can get brand new spots plus globes at half the price of the hella lenses

So I bought two pairs <img src="/forums/images/graemlins/smile.gif" alt="" /> <img src="/forums/images/graemlins/smile.gif" alt="" /> <img src="/forums/images/graemlins/smile.gif" alt="" />

[Linked Image]

wiring done as follows

if (brights = ''on'') and (dash switch = ''on'') then (spots = ''on'')
else
(spots = ''off'')

Running through a 30 Amp relay with 600watt lawnmower wiring and a 20 amp fuse

Last edited by 4ePikanini; 08/23/09 12:59 PM.
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945092 08/25/09 07:55 AM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Eish. Camera took a dump so no pictures for a while.

replaced the back 12v socket and the TO bearing last night



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945093 08/25/09 12:17 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
I got warned about the wire gauge so I went investigating

Silly me. I knew I must have given the wrong info somewhere because my wires aren't getting hot ( not even at the connectors ) . I went and traced the invoice ( 18 months ago from online incentive program ) and found that the wire I bought was rated at 2500 Watts. ( and probably have a bit extra for safety )

So

2500W/240V = 10.4A

I doubled up the wire so that should give me just more than 20 Amps which is enough for the spots ( 220W/12V = 18.3A ).

Am I correct in my reasoning here?



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945094 08/25/09 02:47 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
Quote
Am I correct in my reasoning here?


Almost. What you're missing is the length of run. The longer the wire, the greater the resistance and subsequently, the greater the voltage drop across the run.

So, if you can post the wattage of the lights, the size of the wire AND the length of run from the battery to the lights, then someone can check your choice of wire size.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: My Pajero 3.0 V6 rebuild - with pics [Re: FrankR] #945095 08/25/09 02:49 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
4x 55 watt spots
2500watt ( 220v ) rated wire which I doubled up

length is probably around 1.3m - took the shortest route from the battery to the spots.



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945096 08/25/09 03:28 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
got a picture taken with another camera

this is the wiring on an iso measuring tape ( millimeters )

I used both wires twisted together for the positive feed to the spots.


[Linked Image]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945097 08/25/09 04:28 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
You'll have to tell us what size the wire is in wire gauge size:

Calculator

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: My Pajero 3.0 V6 rebuild - with pics [Re: FrankR] #945098 08/25/09 07:06 PM
Joined: Jan 2001
Posts: 13,649
fasteddy Offline
Web Wheeler
*****
My money is on 14ga, just looking at it.
The fatter the wire, the lower the voltage drop, and the cooler the wire runs.


Not responsible for advice not taken...
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945099 08/25/09 07:20 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline
Roll Me Over
*****
Quote
[Linked Image]


A thing of beauty...a tape measure with only cm and mm on it. Stuff that dreams are made of <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: My Pajero 3.0 V6 rebuild - with pics [Re: Mad_Scientist] #945100 08/26/09 07:21 AM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
I couldn't find the gauge but on the wire it says

15A/25m MAX



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
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