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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: 4ePikanini]
#945141
09/08/09 11:37 AM
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Joined: Feb 2004
Posts: 10,238
Web Wheeler
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Some things can be done out of sequence, but I find it best to follow this order:
1) Front covers 2) Cooling fan bracket 3) A/C compressor bracket 4) A/C compressor 5) Serpentine belt tensioner bracket 6) P/S mounting bracket 7) P/S pump bracket 8) P/S pump 9) Radiator 10) Lower shroud 11) Engine cooling fan 12) Upper shroud 13) Radiator hoses 14) Drive belts 15) Alternator 16) Coil
Don't forget the transmission cooling lines if you have an automatic.
Frank
'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: FrankR]
#945142
09/08/09 11:53 AM
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Joined: May 2009
Posts: 435
OP
Mudrunner
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Thank you so much. Should be able to get all of that done tonight.
I don't have an automatic but I have the oil cooler for the engine.
My shroud is a one piece so I'll just improvise on that one.
Thanks again.
 Karma's Law - For every action there is a multiplied reaction! 93 Pajero GLS 3.0 V6 LWB - SOLD 2001 Gen3 Di-D LWB - SOLD 2005 Touareg R5 2.5 TDi
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: 4ePikanini]
#945143
09/08/09 03:56 PM
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Joined: Sep 2009
Posts: 476
Mudrunner
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cambelt covers a/c compressor ps pump alternator spark plug wires coil bracket belts radiator and lower cowling fan upper cowling MAS and intake tube cruise control/throttle cable
That should get you going...
1992 VR4 12.5 @ 110 - SOLD 1993 Stealth RT/TT 11.4 @ 129 - SOLD 1991 VR4 9.2 @ 159 - Old Shop Car 1992 Stealth Twin Turbo ATX - SOLD 1990 Montero LS LWB - RIP 1995 Montero LS - RIP 1998 Montero 1992 Galant VR4 474/1000 2007 Prius
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: MBrannon]
#945144
09/08/09 04:33 PM
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Joined: May 2009
Posts: 435
OP
Mudrunner
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I aligned the dizzy like this before dropping it in. is it correct? ![[Linked Image]](http://img29.imageshack.us/img29/1899/1010211p.jpg)
 Karma's Law - For every action there is a multiplied reaction! 93 Pajero GLS 3.0 V6 LWB - SOLD 2001 Gen3 Di-D LWB - SOLD 2005 Touareg R5 2.5 TDi
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: 4ePikanini]
#945145
09/08/09 06:05 PM
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Joined: Feb 2004
Posts: 10,238
Web Wheeler
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That's the factory suggested method, but you can never be sure about a distributor setting unless you know where the rotor should point at TDC. Try it this way:
Put the engine on TDC (compression stroke). You can do that a couple of ways:
1) With the spark plugs removed, rotate the engine until you can feel air coming out of the #1 spark plug hole, then continue to rotate the engine until the crankshaft pulley timing mark comes up on TDC on the front cover mark.
- or -
2) With the driver side (on a LH driver) cam sprocket cover off, rotate the engine until the cam sprocket is aligned with the mark on the rear cover.
Then insert the distributor - the rotor should point to ~ the center of the firewall.
Frank
'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: FrankR]
#945146
09/08/09 06:31 PM
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Joined: May 2009
Posts: 435
OP
Mudrunner
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Thanks Frank.
All of that checks out. Going slow now as I hooked my knee cap between bumper and tow hitch twisting it about 45 degrees before popping out - it's killing me and slowly getting worse.
I'm jumping along on one leg but getting there.
still to do
A/C PS pump radiator + fan and cowling fluids
 Karma's Law - For every action there is a multiplied reaction! 93 Pajero GLS 3.0 V6 LWB - SOLD 2001 Gen3 Di-D LWB - SOLD 2005 Touareg R5 2.5 TDi
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: 4ePikanini]
#945147
09/08/09 09:05 PM
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Joined: May 2009
Posts: 435
OP
Mudrunner
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day end. got a lot done but with my knee cap pinched between bumper and tow hitch and twisting 45 i'm now on crutches. will see what tomorrow brings
need to do tomorrow
cowling fluids charge battery double check as many bolts as I can find follow Frank's start procedure
 Karma's Law - For every action there is a multiplied reaction! 93 Pajero GLS 3.0 V6 LWB - SOLD 2001 Gen3 Di-D LWB - SOLD 2005 Touareg R5 2.5 TDi
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: 4ePikanini]
#945148
09/09/09 12:01 AM
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Joined: Sep 2009
Posts: 476
Mudrunner
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ouch! I just had knee surgery 6 weeks ago. Not fun at all <img src="/forums/images/graemlins/frown.gif" alt="" />
1992 VR4 12.5 @ 110 - SOLD 1993 Stealth RT/TT 11.4 @ 129 - SOLD 1991 VR4 9.2 @ 159 - Old Shop Car 1992 Stealth Twin Turbo ATX - SOLD 1990 Montero LS LWB - RIP 1995 Montero LS - RIP 1998 Montero 1992 Galant VR4 474/1000 2007 Prius
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: MBrannon]
#945149
09/09/09 06:16 AM
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Joined: May 2009
Posts: 435
OP
Mudrunner
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can barely walk this morning, but happy with what I got done last night As it stands now ![[Linked Image]](http://img41.imageshack.us/img41/6392/1010212n.jpg)
 Karma's Law - For every action there is a multiplied reaction! 93 Pajero GLS 3.0 V6 LWB - SOLD 2001 Gen3 Di-D LWB - SOLD 2005 Touareg R5 2.5 TDi
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Re: My Pajero 3.0 V6 rebuild - with pics
[Re: 4ePikanini]
#945150
09/09/09 06:47 AM
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Joined: Nov 2003
Posts: 5,690
Trail Leader
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1999 Mitsu Montero - Crappy Weather 1992 Isuzu Pickup - Zombie Apocalypse 2008 Saturn Sky Redline - Nice Weather
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